Quantum Cascade Laser Current Blocking Layers

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Solution Overview

Problem

Current buried heterostructure quantum cascade lasers (QCLs) face limitations in high electric field applications due to current leakage through insulating burying layers, which reduces laser performance and introduces optical losses, especially in the 3-4 µm spectral range crucial for sensing applications.

Innovation Solution

Incorporating specific quantum barriers, such as AlAs and InGaSb, into the burying layers to adjust conductivity independently of Fe-doping, allowing for effective electron blocking without increasing optical losses, and enabling operation in high electric fields across various spectral ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Fe-doped InP is used as burying layer to block current, then electron blocking capability is improved, but optical losses increase in the 3-4 µm spectral range

Engineering Contradiction:
Improveelectron blocking capabilityVSAvoidoptical losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent extracts and removes Fe doping from the burying layer structure. By eliminating the Fe-doped InP layer that causes optical absorption in the 3-4 µm range, the invention resolves the contradiction between electron blocking capability and optical transparency, allowing high-performance lasers in this spectral range without Fe-induced losses.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces AlInAs quantum barriers as intermediary layers between the n-doped contact layer and the active region. These AlInAs barriers serve as electron blocking interfaces with higher transparency than Fe-doped InP in the mid-IR range, particularly in the 3-4 µm spectral region, thus mediating between electron confinement requirements and optical performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If Fe-doping level is increased to improve current blocking, then built-in potential is enhanced, but device complexity in controlling growth parameters increases

Engineering Contradiction:
Improvecurrent blocking effectivenessVSAvoidgrowth parameter control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes Fe doping from the system entirely, replacing it with undoped or lightly doped InP layers combined with AlInAs quantum barriers. This extraction simplifies the growth parameter control by eliminating the need to precisely manage Fe doping levels, which are strongly connected to growth conditions and difficult to control independently.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If current is driven inside insulating burying layers to bypass blocking, then current leakage is reduced, but heat dissipation increases and laser performance degrades

Engineering Contradiction:
Improvecurrent confinementVSAvoidheat dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent introduces AlInAs quantum barriers as intermediary electron blocking layers that provide efficient electron confinement at the n-doped contact/active region interface. These barriers prevent current from being forced into the InP burying layers, thereby reducing unwanted heat dissipation paths while maintaining effective current confinement to the active region, thus preserving laser performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the fabrication of high-performance buried heterostructure lasers with reduced optical losses, suitable for high electric field applications, including the 3-4 µm spectral range, by independently controlling electron transport and blocking, thus enhancing laser performance and spectral range capabilities.

Implementation Method 1

In principle, the present invention discloses a novel structure of deep etched buried heterostructure quantum cascade lasers, i.e. BH QCLs, by including specific quantum barriers into a structure of multiple different, potentially doped semiconductor layers as burying layers

Methodology Applied
Scientific EffectQuantum barrier: Potential Well

Implementation Method 2

the current blocking in the case of the Fe-doped InP is guaranteed by the built-in potential present at the interface between the Fe-doped InP and the n-doped InP contact layer

Methodology Applied
Scientific EffectBuilt-in potential: Electric Field

Implementation Method 3

Since Fe acts as a deep donor level in InP, it also actively helps to trap electrons and thus prevents leakage currents

Methodology Applied
Scientific EffectElectron trapping: Potential Well

Implementation Method 4

Quantum Cascade Lasers (QCLs) have become frequently used and efficient laser sources for such applications

Methodology Applied
Scientific EffectQuantum cascade laser emission: Laser

Data Source

PatentEP3227977B1Quantum cascade laser with current blocking layers
Publication Date: 2021.06.02 ALPES LASERS
  • EP3227977B1 patent drawingFigure 1a~1b
  • EP3227977B1 patent drawingFigure 2a~2b
  • EP3227977B1 patent drawingFigure 3a~3b

AI summary

Semiconductor Quantum Cascade Lasers (QCLs), in particular mid-IR lasers emitting at wavelengths of about 3 - 50 µm, are often designed as deep etched buried heterostructure QCLs. The buried heterostructure configuration is favored since the high thermal conductivity of the burying layers, usually of InP, and the low losses guarantee devices high power and high performance. However, if such QCLs are designed for and operated at short wavelengths, a severe disadvantage shows up: the high electric field necessary for such operation drives the operating current partly inside the insulating burying layer. This reduces the current injected into the active region and produces thermal losses, thus degrading performance of the QCL. The invention solves this problem by providing, within the burying layers, effectively designed current blocking or quantum barriers of, e.g. AIAs, InAIAs, InGaAs, InGaAsP, or InGaSb, sandwiched between the usual InP or other burying layers, intrinsic or Fe-doped. These quantum barriers reduce the described negative effect greatly and controllably, resulting in a QCL operating effectively also at short wavelengths and/or in high electric fields.