QCM Sensor Thermal Management via Insulated Housing and Peltier Control

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Solution Overview

Problem

Existing quartz crystal microbalance (QCM) sensors face challenges in temperature management, as small temperature changes can generate signals similar to molecular adsorption, and temperature increases can lead to gas formation affecting measurement results, necessitating improved temperature control for accurate sensing.

Innovation Solution

A QCM sensor apparatus with a thermally insulating housing containing a sensor holder, fluid selector unit, and sample fluid containers, integrated with a thermoelectrical element for precise temperature control and a rotating disc valve for fluid selection and flow management, ensuring a homogeneous temperature environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If temperature control is improved to maintain stable temperature, then measurement precision is improved, but device complexity increases due to additional thermal management components

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into the housing structure: thermal insulation, temperature control via thermoelectrical element, and fluid selection via rotating disc valve with integrated channels. This integration reduces overall system complexity while maintaining precise temperature control for accurate QCM measurements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a thermoelectrical element as an intermediary between the heat source and the sensor holder, enabling precise temperature control. Additionally, a thermally insulating housing acts as an intermediary to isolate the measurement chamber from external temperature fluctuations, thereby improving measurement precision without requiring complex active control systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If temperature is increased to improve fluid flow, then productivity is improved, but gas formation occurs which worsens measurement precision

Engineering Contradiction:
Improvefluid flowVSAvoidmeasurement precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent uses a thermoelectrical element to precisely control and maintain optimal temperature parameters for fluid flow without excessive heating. This allows sufficient fluid circulation for productivity while preventing temperature-induced gas formation that would compromise measurement precision.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If multiple sample fluid containers are integrated with sensor holder in confined space, then device complexity is reduced, but temperature homogeneity becomes difficult to maintain

Engineering Contradiction:
Improvedevice complexityVSAvoidtemperature homogeneity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent integrates the fluid selector unit with thermoelectrical element and temperature control directly into the housing that contains the sensor holder and sample fluid containers. This merged design ensures uniform temperature distribution across all components in the confined space while maintaining a compact, integrated structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies thermal insulation specifically to the housing containing the sensor and fluid containers, and positions the thermoelectrical element in direct thermal contact with the sensor holder. This localized thermal management ensures temperature homogeneity in the critical measurement zone while allowing the overall device to remain compact and integrated.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus maintains stable temperature conditions, reducing temperature-induced signal interference and enabling accurate molecular adsorption detection by ensuring consistent fluid flow and temperature control, enhancing the reliability of QCM sensing.

Implementation Method 1

a thermoelectrical element arranged in thermal connection with the sensor holder

Methodology Applied
Scientific EffectThermoelectrical effect: Peltier Effect

Implementation Method 2

a compartment of a thermally insulating housing, an interior of the compartment having a substantially homogeneous temperature

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS20240353372A1QCM Apparatus
Publication Date: 2024.10.24 BIOLIN SCI
  • US20240353372A1 patent drawing
  • US20240353372A1 patent drawing
  • US20240353372A1 patent drawing

AI summary

A quartz crystal microbalance, QCM, sensor apparatus comprising a fluid selector unit for selectively placing a sample fluid container in fluid connection with a measurement cell formed above a QCM sensor, said fluid selector unit having a plurality of inlet ports, a sensor outlet configured to be in fluid connection with said sensor, and a valve arrangement for selectively connecting one of said inlets to said outlet. The fluid selector unit is sandwiched between the fluid sample containers and the sample holder, and the sample fluid containers, fluid selector unit and sensor holder are arranged in a compartment of a thermally insulating housing, an interior of the compartment having a substantially homogeneous temperature. The invention facilitates temperature control, such as maintaining a stable temperature and ensuring a desired temperature change.