QLED Device Ligand Oxidation for Electron Injection

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Solution Overview

Problem

The electron injection barrier in QLED devices is increased by unsaturated fatty acid ligands, leading to higher operating voltages and thermal effects, which degrade device performance.

Innovation Solution

A method involving an oxidizing agent solution to break unsaturated fatty acid ligands on quantum dots into dicarboxylic acids, allowing coordination bonds with n-type nano-metal oxides in the electron transport layer, thereby reducing the electron injection barrier and improving device performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If unsaturated fatty acid ligands are used on quantum dots to improve solubility, then solubility is improved, but electron injection barrier increases

Engineering Contradiction:
Improvesolubility of quantum dot nanocrystalsVSAvoidelectron injection barrier
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical structure parameter of the ligand from unsaturated fatty acid to dicarboxylic acid through oxidation reaction. This parameter change transforms the ligand's functional groups, enabling it to simultaneously provide solubility (through carboxylic acid groups) and reduce electron injection barrier (through shorter chain length and different molecular configuration), thus resolving the contradiction between solubility and electron injection performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies strong oxidizing agents (such as peroxyacetic acid, peroxymonosulfuric acid, or ozone) to accelerate the oxidation of unsaturated fatty acid ligands on quantum dots. This oxidation process converts the unsaturated bonds into dicarboxylic acid groups, fundamentally changing the ligand's properties to reduce electron injection barrier while maintaining solubility benefits

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

2Ease of manufacture

If unsaturated fatty acid ligands are used on quantum dots, then manufacturing cost is reduced, but operating voltage increases

Engineering Contradiction:
Improvemanufacturing costVSAvoidoperating voltage
Core Design Contradiction:
Ease of manufactureVSUse of energy by moving object

Solution Approach 1:

The patent modifies the ligand's chemical parameters by oxidizing unsaturated fatty acids to dicarboxylic acids. This parameter change reduces the ligand's electron-withdrawing capability and optimizes its electronic structure, thereby reducing the electron injection barrier and operating voltage while keeping the quantum dot core structure and manufacturing process relatively simple and cost-effective

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If unsaturated fatty acid ligands are used on quantum dots, then solubility is improved, but thermal effect increases

Engineering Contradiction:
Improvesolubility in solutionVSAvoidthermal effect
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent changes the ligand's thermal properties by transforming unsaturated fatty acids into dicarboxylic acids through oxidation. This parameter change reduces the ligand's thermal mass and heat generation characteristics, thereby reducing thermal effects and improving device stability while maintaining the solubility advantages provided by the carboxylic acid functional groups

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively increases electron injection rates and enhances QLED device performance by shortening the distance between the quantum dot light-emitting layer and the electron transport layer, as demonstrated by improved current densities and device lifetimes.

Implementation Method 1

applying an oxidizing agent solution on the quantum dot layer... an unsaturated fatty acid ligand is broken at an unsaturated double bond of the unsaturated fatty acid ligand by an oxidizing reaction using an oxidizing agent solution

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

one side of the dicarboxylic acid may be connected to the quantum dot through a coordination bond, and the other side of the dicarboxylic acid may be connected to the n-type nano-metal oxide

Methodology Applied
Scientific EffectCoordination bonding: Chemical Bonding

Data Source

PatentUS20240292726A1Method of manufacturing QLED device, QLED device, and display device
Publication Date: 2024.08.29 TCL TECHNOLOGY GROUP CORPORATION
  • US20240292726A1 patent drawing
  • US20240292726A1 patent drawing
  • US20240292726A1 patent drawing

AI summary

A method of manufacturing an QLED device incudes: providing a substrate having a quantum dot layer on an anode; applying an oxidizing agent solution on the quantum dot layer; forming an electron transport layer on the quantum dot layer; and forming a cathode on the electron transport layer to obtain the QLED device. Material of the quantum dot layer includes a quantum dot, an unsaturated fatty acid ligand is bonded to a surface of the quantum dot, and material of the electron transport layer includes a n-type nano-metal oxide.