QLED Thin Film High MW Barrier Polymer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Quantum dot light-emitting diode (QLED) devices with core-shell structures face reduced luminous efficiency due to strong non-radiative energy transfer and concentration quenching in solid thin films, as the core-shell structure limits energy level binding and exciton binding capabilities, leading to reduced luminescence quantum yield.

Innovation Solution

Incorporating a polymer material with a weight average molecular weight higher than 100,000 as a barrier to disperse quantum dots, effectively increasing the distance between them and reducing interactions, thereby minimizing non-radiative energy transfer and concentration quenching, and enhancing luminescence quantum yield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If quantum dots are dispersed in a solid thin film with close packing, then the device structure is simpler, but strong non-radiative energy transfer and concentration quenching occur, significantly reducing luminous efficiency

Engineering Contradiction:
Improvedevice structureVSAvoidluminous efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent introduces a host-guest mixed system where organic guest molecules are doped into an organic host material. The host material serves as an intermediary that binds excitons through its energy levels, preventing direct QD-QD interactions. This mediator approach allows QDs to maintain their simple structural role while the host material handles exciton management, eliminating concentration quenching and non-radiative energy transfer issues.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical and chemical parameters of the emissive layer by creating a composite host-guest system with specific doping concentrations. By controlling the concentration of guest molecules in the host material and selecting materials with appropriate energy levels, the system transforms the exciton binding mechanism from direct QD-based binding to host-material-based binding, thereby resolving the efficiency loss problem while maintaining structural simplicity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If quantum dots with core-shell structure are used, then good energy level binding and exciton binding capabilities are achieved, but the design limitations reduce luminous efficiency in solid thin films

Engineering Contradiction:
Improveenergy level binding capabilityVSAvoidluminous efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The host material acts as a mediator that provides the energy level binding function, allowing QDs to focus on their radiative emission capability. The host-guest system separates the exciton binding function (host) from the light emission function (guest/QD), enabling each component to optimize its specific role without the design limitations that constrain single-material systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If quantum dots are dispersed in polymer material with high molecular weight, then non-radiative energy transfer and concentration quenching are reduced, but the fabrication process becomes more complex

Engineering Contradiction:
Improveluminescence quantum yieldVSAvoidfabrication process
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent utilizes the molecular weight parameter of polymer materials as a key control variable. By selecting polymer hosts with specific molecular weight ranges and doping concentrations, the system achieves optimal balance between QD dispersion (reducing quenching) and fabrication simplicity. The parameter optimization allows standard solution processing techniques to be used without requiring complex multi-step fabrication procedures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of high molecular weight barrier polymers effectively isolates quantum dots, significantly improving the luminescence quantum yield of the thin film, leading to a high-efficiency QLED device with reduced redshift of the electroluminescence peak.

Implementation Method 1

The QDs are dispersed in the polymer material

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 2

the QD has many unique nano properties, such as continuously adjustable emission wavelength, narrow emission wavelength, wide absorption spectrum, high luminous intensity

Methodology Applied
Scientific EffectLuminescence: Luminescence

Implementation Method 3

the excitons recombine and emit photons of a corresponding wavelength

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS12043777B2Thin film and fabrication method therefor and QLED device
Publication Date: 2024.07.23 TCL TECHNOLOGY GROUP CORPORATION
  • US12043777B2 patent drawing
  • US12043777B2 patent drawing
  • US12043777B2 patent drawing

AI summary

A thin film includes a polymer material and quantum dots (QDs). The QDs are dispersed in the polymer material. The polymer material includes at least one barrier polymer material. A weight average molecular weight of the at least one barrier polymer material is higher than 100,000.