High-Speed Trace Breakout Methods for QSFP DD Signal Integrity

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Solution Overview

Problem

High-speed connectors and cables using surface mount technology (SMT) suffer from undesired parasitic effects and signal degradation due to exposed conductive regions and congestion of signals, which degrade signal integrity, especially at higher frequencies.

Innovation Solution

The design of differential pair traces that break out in specific directions on a printed circuit board (PCB) to minimize resonant stub effects and overcrowding, utilizing pin leg and pad areas as part of the signal path to reduce capacitive coupling and unwanted resonances, and implementing traditional ground vias for proper impedance control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If SMT connectors or cables are used for high-speed connections, then signal integrity is improved compared to bulkier designs, but exposed conductive regions create parasitic effects that degrade signal quality

Engineering Contradiction:
Improvesignal integrityVSAvoidparasitic effects
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and eliminates the harmful exposed conductive regions (unused pads or lead frames) from the signal path. By routing differential traces to break out in directions that avoid these exposed regions, the parasitic effects are removed while preserving the compact SMT connector benefits.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of allowing traces to break out in conventional directions that leave exposed conductive regions, the patent inverts the approach by routing traces in opposite directions that actively avoid these regions. This reversal of trace breakout direction eliminates the parasitic effects while maintaining signal integrity.

Inventive Principle:
Principle #13The other way round (Inversion)

2Adaptability or versatility

If belly-to-belly connector applications use heavy congestion of signals with vias and differential trace breakouts, then connectivity is achieved, but signal integrity degrades at higher frequencies

Engineering Contradiction:
ImproveconnectivityVSAvoidsignal integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent segments the signal paths by carefully planning differential trace breakouts to occur in different directions for adjacent connectors. This segmentation reduces the congestion of signals and vias in any single region, allowing belly-to-belly connector applications to maintain signal integrity at higher frequencies while achieving full connectivity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11490504B2High-speed trace breakout methods and systems
Publication Date: 2022.11.01 DELL PROD LP
  • US11490504B2 patent drawing
  • US11490504B2 patent drawing
  • US11490504B2 patent drawing

AI summary

A high-speed transmission circuit design reduces or eliminates the presence of unwanted stub-effects and avoids uncontrolled line impedances that in existing circuits cause impedance mismatches that give rise to unwanted reflections and, ultimately, degrade signal integrity, e.g., in belly-to-belly configurations involving Quad Small Form-Factor Pluggable Double Density (QSFP DD) connectors. In various embodiments, by preventing overcrowding of signal lines, the circuit design further reduces crosstalk and increases signal integrity.