Quadcopter Aircraft With Embedded Vertical Thrusters

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Solution Overview

Problem

Current multirotor VTOL aircraft face energy efficiency limitations in maintaining altitude, restricting their ability to carry passengers due to high energy consumption, and existing solutions like tilt-rotor aircraft are mechanically complex and challenging to control.

Innovation Solution

The design incorporates four electrically-powered ducted rotors embedded within airfoils for lift, transitioning to horizontal flight using propellers, reducing the load on vertical thrusters and enabling efficient energy use, with a four-wing configuration that resists stalling and simplifies control through electric propulsion and flaperons.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If all lift is provided by rotor motion through air, then VTOL capability is achieved, but energy consumption increases considerably

Engineering Contradiction:
ImproveVTOL capabilityVSAvoidenergy consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The aircraft dynamically transitions between two flight modes: VTOL mode where ducted rotors provide all lift, and horizontal flight mode where airfoils provide primary lift and ducted rotors provide supplemental lift. This dynamic adaptation allows the system to optimize energy consumption based on flight phase, reducing overall energy requirements while maintaining VTOL capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the ducted rotors throughout flight. During VTOL, they operate at high power to provide 100% of lift. During horizontal flight, they reduce power output to provide only supplemental lift (20-40%), thereby reducing energy consumption while maintaining adaptability.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If tilt-rotor thrusters are used to transition from lifting to horizontal acceleration, then VTOL to horizontal flight capability is achieved, but mechanical complexity increases

Engineering Contradiction:
Improveflight mode transition capabilityVSAvoidmechanical complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention extracts the tilt mechanism from the propulsion system. Instead of tilting the entire rotor assembly, the ducted rotors remain fixed in vertical orientation while the aircraft body tilts forward during horizontal flight. This separates the lift-generation function from the orientation function, reducing mechanical complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses differential thrust control of the four ducted rotors to achieve attitude changes and flight mode transitions without mechanical tilting. By varying the power output of individual rotors, the aircraft can pitch, roll, and yaw dynamically, eliminating the need for complex tilt mechanisms.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If tilt-rotor thrusters are used for flight mode transition, then VTOL to horizontal flight capability is achieved, but control difficulty increases

Engineering Contradiction:
Improveflight mode transition capabilityVSAvoidcontrol difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The aircraft employs a flight control system that continuously monitors flight parameters and automatically adjusts ducted rotor power output to maintain stable flight during transitions. This feedback control eliminates the need for complex manual coordination of multiple control inputs, greatly simplifying operation during VTOL-to-horizontal flight transitions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The four ducted rotors serve multiple functions: they provide vertical lift during VTOL, provide forward thrust during horizontal flight, and serve as primary flight control surfaces for pitch, roll, and yaw. This multi-functionality reduces the number of separate control systems needed, simplifying overall control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Weight of moving object

If powerful engines and substantial fuel supply are used, then lifting capacity for human passengers is achieved, but energy consumption and device complexity increase

Engineering Contradiction:
Improvelifting capacityVSAvoidengine and fuel system complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The invention replaces the conventional piston engine and fuel system with electric motors and battery power. This substitution eliminates complex fuel storage, fuel delivery, and combustion systems, reducing mechanical complexity while providing sufficient power for human passenger transport.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the power delivery parameters of the ducted rotors based on flight phase. During VTOL, all four rotors operate at high power to provide sufficient lift for human passengers. During horizontal flight, the aircraft uses airfoil lift, allowing the rotors to operate at reduced power, thereby reducing energy consumption while maintaining lifting capacity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for extended flight duration and increased carrying capacity while reducing energy consumption and mechanical complexity, enabling smooth transitions between vertical and horizontal flight modes with enhanced control and safety features.

Implementation Method 1

as the velocity increases the airfoils generate an increasing amount of lift

Methodology Applied
Scientific EffectAirfoil lift: Aerofoil

Implementation Method 2

The present invention provides an aircraft that is lifted by four electrically-powered ducted rotors

Methodology Applied
Scientific EffectRotor thrust: Fan

Data Source

PatentUS11964753B2Personal quadcopter aircraft
Publication Date: 2024.04.23 DORONI AEROSPACE INC
  • US11964753B2 patent drawing
  • US11964753B2 patent drawing
  • US11964753B2 patent drawing

AI summary

An aircraft having two or more pairs of airfoils, each airfoil having an embedded vertical thruster. The vertical thrusters provide sufficient lift to permit the aircraft to perform vertical takeoffs and landings. The aircraft has two or more horizontal thrusters which accelerate the aircraft to a speed at which the airfoils provide most or all of the lift required to maintain altitude. In horizontal flight, the vertical thrusters may operate at a reduced power level, sufficient to control the orientation of the aircraft.