Quantum Battery Storage Layer Using UV-Energized Core-Shell Particles

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Solution Overview

Problem

Lithium ion batteries face issues such as scarce reserves of rare elements, fluid leakage, and safety concerns due to their liquid electrolyte and layered cathode structure, while existing quantum battery manufacturing methods struggle with high temperature requirements and achieving a sufficient thickness of the electricity storage layer.

Innovation Solution

A core-shell particle energizing method involving semiconductor metallic oxide particles coated with an insulating oxide layer, irradiated with ultraviolet rays, is used to form energized core-shell particles, which are then mixed with a low-temperature thermoplastic polymer to create a thick, safe, and durable electricity storage layer for quantum batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the sintering temperature exceeds 300°C to form the electricity storage layer, then the layer can be formed with sufficient thickness, but the sheet resistance of the bottom ITO electrode increases

Engineering Contradiction:
Improvethickness of electricity storage layerVSAvoidsheet resistance of ITO electrode
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The patent changes the temperature parameter from high-temperature sintering (>300°C) to low-temperature firing (200-300°C), enabling formation of the electricity storage layer without degrading the ITO electrode's sheet resistance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the traditional sintering process with a low-temperature firing process using organic-inorganic composite precursors, substituting high-temperature thermal treatment with a controlled chemical decomposition process at lower temperatures

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If the insulating film is applied to cover TiO2 particles during film forming, then current leakage is prevented, but it becomes difficult to control the required thickness of the whole battery

Engineering Contradiction:
Improvecurrent leakage preventionVSAvoidthickness control of battery
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent incorporates the insulating oxide layer directly into the core-shell particle structure during particle synthesis, performing the insulation function in advance rather than adding a separate film layer, which simplifies thickness control

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses composite core-shell particles combining semiconductor metallic oxide core with insulating oxide shell, integrating multiple functions (electrical activity and insulation) into a single material system, eliminating the need for separate insulating films

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for the production of quantum batteries with a large thickness at relatively low temperatures, avoiding the limitations of lithium ion batteries and enhancing safety, economic viability, and environmental sustainability.

Implementation Method 1

irradiating the core-shell particles on the conductive substrate with ultraviolet rays to form a plurality of energized core-shell particles

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS11830986B2Core-shell particle energizing method, electricity storage layer manufacturing method, quantum battery and manufacturing method thereof
Publication Date: 2023.11.28 ATOMIC ENERGY COUNCIL INSTITUTE OF NUCLEAR ENERGY RESEARCH
  • US11830986B2 patent drawing
  • US11830986B2 patent drawing
  • US11830986B2 patent drawing

AI summary

A quantum battery manufacturing method includes: providing a p-type semiconductor substrate including a first conductive substrate and a p-type semiconductor layer disposed on one surface of the first conductive substrate; providing an n-type semiconductor substrate including a second conductive substrate and an n-type semiconductor layer disposed on one surface of the second conductive substrate; and forming an electricity storage layer between the p-type semiconductor substrate and the n-type semiconductor substrate, and attaching two sides of the electricity storage layer respectively to the p-type semiconductor layer and the n-type semiconductor layer to form a quantum battery. The electricity storage layer is formed by heating a thermoplastic polymer to soften and become a liquid, mixing the liquid with energized core-shell particles, and coating a substrate with the mixture. Core-shell particles are disposed on a conductive substrate and irradiated with ultraviolet rays for energization.