Quantum Dot Barrier Layer Prevents Aggregation Quenching

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Solution Overview

Problem

Current quantum dot (QD) films used in display devices suffer from low quantum yield due to quenching of optical properties when QDs are closely packed, leading to inefficient light emission and color performance.

Innovation Solution

The method involves forming barrier layer coated quantum dots by incorporating them into reverse micro-micelles, individually coating with a barrier layer, and isolating them to prevent aggregation, resulting in QDs with a quantum yield greater than 80% and improved optical efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If quantum dots are closely packed in a thin color down conversion layer to achieve high density, then the light conversion efficiency is improved, but the quantum yield decreases due to quenching of optical properties

Engineering Contradiction:
Improvelight conversion efficiencyVSAvoidquantum yield
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

A barrier layer is introduced as an intermediary between adjacent quantum dots to prevent direct interaction and quenching. The barrier layer maintains the high density packing of quantum dots for efficient light conversion while preventing energy loss through quenching, thus resolving the contradiction between productivity and energy loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If quantum dots are closely packed to achieve high density in a thin layer, then the color down conversion performance is improved, but aggregation occurs leading to reduced optical efficiency

Engineering Contradiction:
Improvecolor down conversion performanceVSAvoidoptical efficiency
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The barrier layer serves as a mediator that prevents aggregation between closely packed quantum dots. It maintains the precise positioning and spacing required for color down conversion performance while preventing the harmful aggregation that would reduce optical efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Length of stationary object

If a thin color down conversion layer is used to achieve compact display device structure, then the device thickness is reduced, but quenching of quantum dot optical properties occurs

Engineering Contradiction:
Improvelayer thicknessVSAvoidquantum dot optical properties
Core Design Contradiction:
Length of stationary objectVSLoss of energy

Solution Approach 1:

The barrier layer enables the use of thin color down conversion layers by preventing quenching between closely packed quantum dots. It maintains the compact structure with reduced thickness while preserving the optical properties of quantum dots through the protective barrier.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach enhances the quantum yield of QDs to over 80%, preventing aggregation and maintaining optical efficiency even when closely packed, thereby improving the performance and efficiency of display devices.

Implementation Method 1

The barrier layer coated quantum dots exhibit a quantum yield greater than about 80%. The optically transparent barrier layer is configured to provide a spacing between adjacent quantum dots to prevent aggregation of the adjacent quantum dots.

Methodology Applied
Scientific EffectPhysical spacing barrier:

Implementation Method 2

a quantum dot film disposed on the organic layer. The quantum dot film includes barrier layer coated quantum dots that absorb a set of wavelengths of the broadband radiation and emit at a primary emission peak wavelength

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

an organic layer that emits a broadband radiation

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10985296B2Quantum dot based color conversion layer in display devices
Publication Date: 2021.04.20 SHOEI CHEM IND CO LTD
  • US10985296B2 patent drawing
  • US10985296B2 patent drawing
  • US10985296B2 patent drawing

AI summary

Embodiments of a display device including barrier layer coated quantum dots and a method of making the barrier layer coated quantum dots are described. Each of the barrier layer coated quantum dots includes a core-shell structure and a hydrophobic barrier layer disposed on the core-shell structure. The hydrophobic barrier layer is configured to provide a distance between the core-shell structure of one of the quantum dots with the core-shell structures of other quantum dots that are in substantial contact with the one of the quantum dots. The method for making the barrier layer coated quantum dots includes forming reverse micro-micelles using surfactants and incorporating quantum dots into the reverse micro-micelles. The method further includes individually coating the incorporated quantum dots with a barrier layer and isolating the barrier layer coated quantum dots with the surfactants of the reverse micro-micelles disposed on the barrier layer.