Quantum Dot Color Filter with Optical Barrier

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Solution Overview

Problem

Photoluminescent color filters for liquid crystal display devices suffer from luminous efficiency deterioration during the manufacturing process, leading to suboptimal performance in terms of viewing angle and luminance.

Innovation Solution

A color filter design incorporating a first layer with quantum dots and a second layer with high light transmittance, where the second layer is disposed on at least one surface of the first layer, minimizing luminous efficiency deterioration by acting as an optical barrier and enhancing light recycling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a photoluminescent type of color filter is used to widen viewing angle and improve luminance, then viewing angle and luminance are improved, but luminous efficiency deteriorates during manufacturing

Engineering Contradiction:
ImproveluminanceVSAvoidluminous efficiency
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

A transparent encapsulation layer is introduced as an intermediary between the quantum dot layer and the external environment. This layer prevents harmful substances from reaching the quantum dots while maintaining optical transparency, thus preserving luminous efficiency without compromising luminance or viewing angle improvements

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful manufacturing processes (exposure and development) are extracted or removed from the quantum dot layer environment by providing the transparent encapsulation layer before these processes occur, preventing damage to the quantum dots during manufacturing

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If quantum dots are used in the color filter, then viewing angle and luminance are improved, but the quantum dots are damaged during exposure and development processes

Engineering Contradiction:
Improveviewing angleVSAvoidquantum dot integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The transparent encapsulation layer is applied beforehand to cushion and protect the quantum dots from damage during subsequent exposure and development processes, ensuring quantum dot integrity is maintained while preserving the viewing angle improvements

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If the second layer is added to minimize luminous efficiency deterioration, then luminous efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveluminous efficiencyVSAvoidlayer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The transparent encapsulation layer performs multiple functions simultaneously: it protects quantum dots from damage, prevents luminous efficiency deterioration, and maintains optical transparency. This multi-functionality justifies the additional layer by providing multiple benefits in a single structural addition

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively minimizes luminous efficiency deterioration, improving both the viewing angle and luminance of liquid crystal display devices while reducing power consumption.

Implementation Method 1

quantum dots...configured to emit the second light having a longer wavelength than the wavelength of the first light by absorbing the first light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

The second layer may have light transmittance of greater than or equal to about 80% with respect to the first light

Methodology Applied
Scientific EffectLight transmittance:

Data Source

PatentUS10126598B2Color filter, method of making the same, and display device including the same
Publication Date: 2018.11.13 SAMSUNG DISPLAY CO LTD
  • US10126598B2 patent drawing
  • US10126598B2 patent drawing
  • US10126598B2 patent drawing

AI summary

A color filter including a first region configured to emit a first light, a second region configured to emit a second light having a longer wavelength than a wavelength of the first light, a third region configured to emit a third light having a longer wavelength than the wavelength of the second light, a first layer including two or more quantum dots, and a second layer formed on at least one surface of the first layer, wherein the first layer and the second layer are disposed in at least the second region and the third region.