Quantum Dot Color Filter Layers for Higher Display Color Reproduction

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Solution Overview

Problem

Current display apparatuses face challenges in achieving improved optical efficiency and color reproduction, particularly as resolution increases, due to limitations in light scattering and color conversion mechanisms.

Innovation Solution

A color filter unit is designed with a multi-layer structure, incorporating light scattering layers with varying concentrations of scattering particles and quantum dots, and color conversion layers with specific particle ratios to enhance light scattering and conversion efficiency, along with light blocking layers and inorganic insulating layers to optimize light transmission and extraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a single-layer structure with uniform scattering particles and quantum dots is used, then the device complexity is low, but the optical efficiency and color reproduction are insufficient

Engineering Contradiction:
Improveoptical efficiencyVSAvoidlayer structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The color filter unit is divided into multiple layers: a light scattering layer containing scattering particles and first quantum dots, and a color conversion layer containing second quantum dots and color conversion particles. This segmentation allows each layer to perform its specific function optimally, improving overall optical efficiency and color reproduction while managing complexity through functional specialization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different layers are assigned different concentrations of scattering particles and quantum dots based on their specific functional requirements. The light scattering layer has optimized scattering particle concentration for maximum light scattering, while the color conversion layer has optimized quantum dot concentration for efficient wavelength conversion. This local optimization of material properties enhances overall performance.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If scattering particles and quantum dots are mixed uniformly in a single layer, then the manufacturing process is simple, but the light scattering and color conversion efficiency are compromised

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcolor conversion accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The color filter unit is divided into multiple layers: a light scattering layer containing scattering particles and first quantum dots, and a color conversion layer containing second quantum dots and color conversion particles. This segmentation allows each layer to perform its specific function optimally, improving overall optical efficiency and color reproduction while managing complexity through functional specialization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different layers are assigned different concentrations of scattering particles and quantum dots based on their specific functional requirements. The light scattering layer has optimized scattering particle concentration for maximum light scattering, while the color conversion layer has optimized quantum dot concentration for efficient wavelength conversion. This local optimization of material properties enhances overall performance.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If high concentrations of scattering particles are used throughout, then light scattering is maximized, but light transmission is reduced

Engineering Contradiction:
Improvelight scattering efficiencyVSAvoidlight transmission loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

Different layers are assigned different concentrations of scattering particles and quantum dots based on their specific functional requirements. The light scattering layer has optimized scattering particle concentration for maximum light scattering, while the color conversion layer has optimized quantum dot concentration for efficient wavelength conversion. This local optimization of material properties enhances overall performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent transitions from a single-layer uniform structure to a multi-layer vertical structure, distributing scattering particles and quantum dots across different vertical dimensions. This allows light to undergo multiple scattering events and wavelength conversions as it propagates through the layers, achieving high scattering efficiency without excessive transmission loss.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Measurement precision

If resolution is increased to improve display quality, then image clarity is enhanced, but color reproduction of each pixel deteriorates

Engineering Contradiction:
Improvedisplay resolutionVSAvoidcolor reproduction quality
Core Design Contradiction:
Measurement precisionVSIllumination intensity

Solution Approach 1:

The color filter unit is divided into multiple layers: a light scattering layer containing scattering particles and first quantum dots, and a color conversion layer containing second quantum dots and color conversion particles. This segmentation allows each layer to perform its specific function optimally, improving overall optical efficiency and color reproduction while managing complexity through functional specialization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different layers are assigned different concentrations of scattering particles and quantum dots based on their specific functional requirements. The light scattering layer has optimized scattering particle concentration for maximum light scattering, while the color conversion layer has optimized quantum dot concentration for efficient wavelength conversion. This local optimization of material properties enhances overall performance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves optical efficiency and color reproduction by separating scattering and color conversion mechanisms, ensuring consistent luminance and enhanced color accuracy across different pixels, while maintaining transmittance and reducing manufacturing costs.

Implementation Method 1

a light scattering layer corresponding to the display element, the light scattering layer including first scattering particles and first quantum dots

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

first quantum dots and second quantum dots configured to convert incident light into light of a set color

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS11770960B2Color filter unit and display apparatus including the same
Publication Date: 2023.09.26 SAMSUNG DISPLAY CO LTD
  • US11770960B2 patent drawing
  • US11770960B2 patent drawing
  • US11770960B2 patent drawing

AI summary

A color filter unit having improved optical efficiency and color reproduction and a display apparatus including the color filter unit are provided. The display apparatus includes a first pixel, a second pixel, and a third pixel on a first substrate, the first pixel, the second pixel, and the third pixel are configured to emit light of different colors from one another, wherein each of the first pixel and the second pixel includes a display element, a light scattering layer corresponding to the display element, the light scattering layer comprising first scattering particles and first quantum dots, and a color conversion layer on the light scattering layer, the color conversion layer including second scattering particles and second quantum dots configured to convert incident light into light of a set color.