Quantum Dot Color Filter Reflective Layer Design

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Solution Overview

Problem

Conventional color filters that use dyes in photoresist to disperse light for full-color display reduce backlight utilization and suffer from issues like quantum dot aggregation, low doping concentration, and leakage of excitation light, affecting color purity.

Innovation Solution

A color filter design incorporating a first quantum dot light emitting layer and a reflective layer, where quantum dots are stimulated to emit light of a specific wavelength, with a second quantum dot light emitting layer and light absorbing materials to enhance light utilization and purity, and a method for manufacturing this filter using specific solvents and layer formations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional color filters use dyes in photoresist to disperse light for full-color display, then color display is achieved, but light utilization is reduced due to absorption of other wave bands

Engineering Contradiction:
Improvelight utilizationVSAvoidbacklight absorption
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent changes the fundamental mechanism from absorption-based color filtering to emission-based color filtering using quantum dots. By changing the excitation wavelength and emission wavelength parameters, the system achieves high color purity while maintaining high light utilization efficiency, as the quantum dots convert specific wavelengths rather than absorbing broad spectra

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the chemical absorption mechanism of dyes with the photophysical emission mechanism of quantum dots. This substitution eliminates the need for broad-spectrum absorption and enables selective wavelength conversion, thereby improving both color purity and light utilization efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Illumination intensity

If conventional color filters absorb light of other wave bands to display pure color light, then color purity is improved, but backlight utilization is greatly reduced

Engineering Contradiction:
Improvecolor purityVSAvoidbacklight utilization efficiency
Core Design Contradiction:
Illumination intensityVSProductivity

Solution Approach 1:

The patent changes the operating parameters from broad-spectrum absorption to narrow-band excitation and emission. By selecting specific excitation wavelengths that match quantum dot absorption peaks and utilizing their narrow emission spectra, the system achieves high color purity without sacrificing backlight utilization efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes the absorption-based color separation mechanism with a photoluminescence-based mechanism. This replacement enables the system to achieve pure color output through wavelength conversion rather than absorption, thereby maintaining high productivity and backlight utilization

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves color purity and light utilization efficiency by reflecting unconverted light and absorbing excess wavelengths, resulting in higher image quality and better color gamut in display devices.

Implementation Method 1

The first quantum dots are configured to be stimulated by light of a first wavelength from the light incident surface to emit light of a second wavelength

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

the first reflective layer is configured to transmit the light of the second wavelength and reflect the light of the first wavelength

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11635555B2Colour film sheet and fabricating method therefor, colour film substrate, and display apparatus
Publication Date: 2023.04.25 BOE TECHNOLOGY GROUP CO LTD
  • US11635555B2 patent drawing
  • US11635555B2 patent drawing
  • US11635555B2 patent drawing

AI summary

A color filter, a method for manufacturing a color filter, a color filter substrate, and a display device are disclosed. The color filter includes a first quantum dot light emitting layer and a first reflective layer. The first quantum dot light emitting layer has a light incident surface; and the first reflective layer is on a side of the first quantum dot light emitting layer away from the light incident surface, the first quantum dot light emitting layer includes a plurality of first quantum dots, the first quantum dots are configured to be stimulated by light of a first wavelength from the light incident surface to emit light of a second wavelength, and the first reflective layer is configured to transmit the light of the second wavelength and reflect the light of the first wavelength.