Quantum Dot Composite Structure with Inorganic Protective Layer

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Solution Overview

Problem

Quantum dots are susceptible to environmental factors like water and oxygen, leading to reduced stability and luminous efficiency, despite their applications in various devices such as LEDs and displays.

Innovation Solution

A quantum dot composite structure is formed by embedding quantum dots in a glass matrix with an inorganic protective layer, using atomic layer deposition (ALD) and sol-gel processes to create a conformal protective layer that covers the exposed surfaces of the quantum dots, enhancing their resistance to moisture and oxygen.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If quantum dots are embedded in a glass matrix, then the structural stability is improved, but the exposed surfaces of quantum dots remain susceptible to water and oxygen

Engineering Contradiction:
Improvestructural stabilityVSAvoidresistance to water and oxygen
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

An inorganic protective layer is formed on the surface of the glass particle to cover the exposed surfaces of the quantum dots. This thin film barrier protects the quantum dots from direct contact with water and oxygen in the environment, preventing degradation while maintaining the structural stability provided by the glass matrix embedding.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If a protective layer is added to protect quantum dots from water and oxygen, then the resistance to environmental factors is improved, but the device complexity increases

Engineering Contradiction:
Improveresistance to water and oxygenVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The quantum dot composite structure combines multiple materials (glass matrix, quantum dots, and inorganic protective layer) into a single integrated structure. This composite approach provides comprehensive protection against environmental factors while maintaining relatively simple fabrication processes, balancing protection effectiveness with structural simplicity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The protective layer maintains the quantum dots' luminescent efficiency and stability, allowing them to function effectively in high humidity environments and extending their application range.

Implementation Method 1

forming a first protective layer on the glass particle by an atomic layer deposition (ALD) process to make the first protective layer cover the glass particle conformally

Methodology Applied
Scientific EffectAtomic layer deposition: Chemical Vapour Deposition

Implementation Method 2

forming a second protective layer on the first protective layer by a sol-gel process to make the second protective layer cover the first protective layer

Methodology Applied
Scientific EffectSol-gel process: Sol

Implementation Method 3

an inorganic protective layer disposed on the glass particle and covering the exposed surface... maintaining their luminescent efficiency and stability, allowing them to function effectively in high humidity environments

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS20240124350A1Quantum dot composite structure and a forming method thereof
Publication Date: 2024.04.18 ENNOSTAR CORP
  • US20240124350A1 patent drawing
  • US20240124350A1 patent drawing
  • US20240124350A1 patent drawing

AI summary

A quantum dot composite structure and a method for forming the same are provided. The quantum dot composite structure includes: a glass particle including a glass matrix and a plurality of quantum dots located in the glass matrix, wherein at least one of the plurality of quantum dots includes an exposed surface in the glass matrix; and an inorganic protective layer disposed on the glass particle and covering the exposed surface.