Quantum Dot Composition for Double-Layered Emission Layer

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Solution Overview

Problem

Existing light-emitting devices using quantum dots face challenges in achieving efficient double-layered emission layer structures due to limitations in solvent compatibility and dispersion of quantum dots.

Innovation Solution

A quantum dot composition is developed, comprising miscible solvents with different boiling points, and quantum dots with hole-transporting and electron-transporting ligands. This composition allows for the formation of a double-layered emission layer structure in a single process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single solvent is used in the quantum dot composition, then the manufacturing process is simple, but the dispersion of quantum dots with different ligands is insufficient

Engineering Contradiction:
Improveprocess simplicityVSAvoidquantum dot dispersion
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The single solvent system is segmented into two different solvents, each optimized for dispersing quantum dots with specific ligand types. This allows first quantum dots with hole-transporting ligands to disperse well in the first solvent, while second quantum dots with electron-transporting ligands disperse well in the second solvent, resolving the dispersion issue without complicating the overall manufacturing process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the quantum dot composition (first quantum dots vs. second quantum dots) are assigned different solvent environments optimized for their specific ligand characteristics. This local optimization ensures each quantum dot type achieves maximum dispersion quality in its preferred solvent while maintaining overall composition stability.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If multiple quantum dot layers are formed using separate processes, then each layer can be optimized, but the manufacturing complexity and time increase

Engineering Contradiction:
Improveemission layer optimizationVSAvoidmanufacturing efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The formation of first emission layer and second emission layer is merged into a single coating process. The quantum dot composition contains both first quantum dots and second quantum dots dispersed in their respective optimized solvents, allowing both layers to be formed simultaneously in one step, thus maintaining manufacturing precision while dramatically improving productivity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The quantum dot composition serves multiple functions: it acts as both the first quantum dot dispersion solution and the second quantum dot dispersion solution, and simultaneously functions as the coating medium for forming both emission layers. This multi-functionality eliminates the need for separate preparation and coating processes for each layer.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If quantum dots with optimal dispersion are achieved, then device performance improves, but the solvent compatibility becomes more difficult to manage

Engineering Contradiction:
Improvedevice performanceVSAvoidsolvent compatibility
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The solvent parameters (type and boiling point) are systematically changed and optimized for each quantum dot population. By selecting solvents with appropriate boiling points and chemical characteristics matched to each ligand type, optimal dispersion is achieved for both quantum dot types, improving device performance while managing solvent compatibility through deliberate parameter selection.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The quantum dot composition is formulated as a composite system containing two different solvents with complementary properties. This composite solvent system addresses the compatibility challenge by incorporating solvents that are each optimized for specific quantum dot-ligand combinations, allowing both types to coexist with optimal dispersion characteristics.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach enhances the dispersion of quantum dots and improves the efficiency of light-emitting devices by allowing for the sequential formation of emission layers with optimal concentrations of quantum dots, leading to improved color purity and viewing angle.

Implementation Method 1

a first solvent, a second solvent different from the first solvent, wherein the first solvent and the second solvent are miscible solvents having different boiling points from each other

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

allows for the sequential formation of emission layers with optimal concentrations of quantum dots

Methodology Applied
Scientific EffectDifferential evaporation: Evaporation

Implementation Method 3

first quantum dots including a hole-transporting ligand, and second quantum dots including an electron-transporting ligand

Methodology Applied
Scientific EffectCharge transport: Conduction (electrical)

Implementation Method 4

Carriers, such as holes and electrons, recombine in the emission layer to produce excitons. These excitons transition from an excited state to a ground state to thereby generate light.

Methodology Applied
Scientific EffectCarrier recombination:

Implementation Method 5

Light-emitting devices are devices that convert electrical energy into light energy

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentEP3974495B1Quantum dot composition and method of manufacturing light-emitting device using the quantum dot composition
Publication Date: 2025.06.04 SAMSUNG DISPLAY CO LTD
  • EP3974495B1 patent drawingFigure 1
  • EP3974495B1 patent drawingFigure 2
  • EP3974495B1 patent drawingFigure 3

AI summary

A quantum dot composition includes: a first solvent; a second solvent different from the first solvent; first quantum dots including a hole-transporting ligand; and second quantum dots including an electron-transporting ligand, wherein the first solvent and the second solvent are miscible solvents having different boiling points from each other, a degree of dispersion of the first quantum dots is greater in the first solvent than in the second solvent, and a degree of dispersion of the second quantum dots is greater in the second solvent than in the first solvent.