Top-Emission Quantum Dot Display Stack for Carrier Balance

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Solution Overview

Problem

The development of light emitting devices using quantum dots lacks a established layered structure for top emission and display devices, hindering the optimization of these devices.

Innovation Solution

A display device with a light emitting device structure featuring a first electrode, a hole transport layer, an emitting layer formed of an inorganic quantum dot layer, and a second electrode, all stacked on a substrate, optimized for top emission with a thin film transistor and flexible design, where the quantum dots have an exposed core without a shell for efficient recombination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If quantum dots are used in light emitting devices, then light emission efficiency is improved, but the layered structure is not yet established

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidlayered structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The device is divided into distinct functional layers: first electrode, first intermediate layer, quantum dot layer, second intermediate layer, and second electrode. This segmentation allows optimization of each layer's properties while maintaining overall device functionality and establishing a reproducible layered structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structures including inorganic quantum dots dispersed in the emitting layer, and combines different material systems (oxide semiconductors, organic compounds, inorganic materials) in intermediate layers to achieve both high light emission efficiency and structural stability.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If organic compounds are used in light emitting devices, then device structure is established, but device thickness increases

Engineering Contradiction:
Improvedevice structureVSAvoiddevice thickness
Core Design Contradiction:
Device complexityVSLength of stationary object

Solution Approach 1:

The patent utilizes thin film intermediate layers (first and second intermediate layers) with controlled thickness to maintain device structure integrity while minimizing overall device thickness. These thin inorganic layers provide necessary functional properties without adding excessive thickness.

Inventive Principle:
Principle #30Flexible shells and thin films

3Productivity

If all layers are formed of inorganic materials, then manufacturing efficiency is improved, but carrier balance becomes difficult to control

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidcarrier balance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Different intermediate layers are designed with distinct local properties: the first intermediate layer uses oxide semiconductor with specific carrier concentration for electron transport, while the second intermediate layer uses different inorganic materials optimized for hole transport. This local differentiation achieves carrier balance control within the all-inorganic structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent controls carrier balance by adjusting parameters such as carrier concentration, layer thickness, and material composition in each intermediate layer. By varying these parameters, optimal charge transport and recombination are achieved in the all-inorganic quantum dot light emitting device.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration optimizes the layered structure of light emitting devices with quantum dots, enabling efficient light emission and improved carrier balance, resulting in enhanced emission efficiency and flexibility in device design.

Implementation Method 1

The emitting layer is formed of an inorganic layer containing quantum dots, and the light emitting device is a top emission device

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

at least one of the layer between the first electrode and the emitting layer, the emitting layer, and the layer between the emitting layer and the second electrode is formed by an inkjet process

Methodology Applied
Scientific EffectInkjet process: Jet

Data Source

PatentUS20240365576A1Display device
Publication Date: 2024.10.31 TOPPAN INC
  • US20240365576A1 patent drawing
  • US20240365576A1 patent drawing
  • US20240365576A1 patent drawing

AI summary

Provided is a display device containing quantum dots. A display device includes a display area. The display area has a light emitting device in which a first electrode, a layer between the first electrode and an emitting layer, the emitting layer, a layer between the emitting layer and a second electrode, and the second electrode are stacked in this order on a substrate. The emitting layer is formed of an inorganic layer containing quantum dots, and the light emitting device is a top emission device. A thin film transistor connected to the light emitting device is preferably an n-ch TFT.