Quantum Dot Structure in Electro-Optical Components

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electro-optical components, such as OLEDs, face challenges in efficiently arranging and controlling quantum dots in 3D structures to enhance their efficiency, particularly in terms of light emission and conductivity, as current methods like colloidal and epitaxial quantum dots offer limited precision and control.

Innovation Solution

The integration of a quantum dot structure produced by two-photon polymerization into a polymer layer within electro-optical components, allowing for precise control over the size and arrangement of quantum dots to influence light emission and conductivity, enabling the creation of efficient OLEDs with improved light emission and conductivity properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If colloidal quantum dots are used, then precise size control and band gap setting are achieved, but spatial arrangement capability is lost

Engineering Contradiction:
Improvesize controlVSAvoidspatial arrangement
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent replaces mechanical/chemical assembly methods with optical field-based self-organization. The quantum dots are embedded in a polymer matrix that undergoes two-photon polymerization, where optical fields guide the spatial arrangement and size control simultaneously, eliminating the trade-off between precision and arrangeability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental parameter control mechanism from post-synthesis size adjustment to in-situ controlled growth during polymerization. By controlling polymerization conditions (light intensity, duration, monomer concentration), both size and spatial distribution are controlled simultaneously

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If epitaxial quantum dots are used, then targeted 3D structure growth is achieved, but size control and emission wavelength precision are reduced

Engineering Contradiction:
Improvetargeted growthVSAvoidsize control
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent replaces epitaxial growth mechanisms with two-photon polymerization-driven self-assembly. The optical field confinement during polymerization enables precise size control through diffraction-limited focal volumes, while the polymer matrix provides the targeted 3D structural framework

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a new dimension of control through the polymer matrix medium. The quantum dots are not just grown on surfaces but embedded within a three-dimensional polymerizable matrix, enabling spatial control in all three dimensions simultaneously through optical field shaping

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If quantum dots are arranged in controlled 3D structures, then electro-optical efficiency is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improveelectro-optical efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges quantum dot synthesis, spatial arrangement, and matrix formation into a single two-photon polymerization process. This combines multiple manufacturing steps (quantum dot production, positioning, embedding) into one integrated process, reducing overall complexity while achieving controlled 3D structures

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs self-organization mechanisms where quantum dots automatically arrange themselves during polymerization through optical field gradients and polymerization-induced concentration effects. This self-arrangement eliminates the need for complex external positioning systems

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the efficiency of OLEDs by allowing for targeted manipulation of light emission wavelengths and conductivity, leading to improved performance and the ability to produce white light or amplify total light emission, while also enabling the creation of fractal antennas for enhanced light reception and emission.

Implementation Method 1

the quantum dot structure is produced by two-photon polymerisation

Methodology Applied
Scientific EffectTwo-photon polymerization: Photopolymerisation

Implementation Method 2

Due to these very small dimensions, a quantum dot has material properties that depend on its size. In particular, quantum effects for charges can occur in a quantum dot due to their spatially very strong localization.

Methodology Applied
Scientific EffectQuantum confinement effect:

Implementation Method 3

discrete energy levels for charges form in the quantum dot, which can be used to specifically influence certain properties of electro-optical components

Methodology Applied
Scientific EffectDiscrete energy levels formation:

Data Source

PatentEP2893577B1Electro-optical component having a quantum dot structure
Publication Date: 2020.01.08 ZUMTOBEL LIGHTING GMBH
  • EP2893577B1 patent drawingFigure 1
  • EP2893577B1 patent drawingFigure 2
  • EP2893577B1 patent drawingFigure 3

AI summary

The invention makes use of the effect of two-photon polymerization to embed a quantum dot structure (13) in an electro-optical component. The electro-optical component can be a polymer component, LED, OLED, LEC, or graphene component, for example. The efficiency and characteristics of the components are improved or influenced. The quantum dot structure can emit light, convert light from other layers of the component, or influence the conductivity in the component, for example.