Quantum Dot Light-Emitting Element With Gap-Filling Second Dots

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Solution Overview

Problem

Carrier injection into quantum dots in light-emitting elements is hindered by insulating films, leading to degraded light emission efficiency.

Innovation Solution

A light-emitting element configuration with a quantum dot layer containing first quantum dots and a space with second quantum dots of smaller particle diameter, positioned between electrodes, enhancing carrier injection and light emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an insulating film is used to fill the gap between quantum dots, then current concentration is improved, but carrier injection is hindered and light emission efficiency is degraded

Engineering Contradiction:
Improvecurrent concentrationVSAvoidlight emission efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the material parameter of the gap-filling substance from insulating material to quantum dots with specific energy levels. This parameter change transforms the gap-filling function from current blocking to carrier transport, resolving the contradiction by enabling both current concentration and efficient carrier injection simultaneously.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by creating different quantum dot regions: first quantum dots for light emission and second quantum dots for carrier injection. The second quantum dots are specifically positioned in the gap region to provide localized carrier transport pathways, allowing current concentration to be maintained while eliminating the insulating barrier effect.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If the quantum dot layer contains only uniform quantum dots, then manufacturing is simplified, but carrier injection efficiency is reduced due to current concentration in gaps

Engineering Contradiction:
Improvequantum dot layer fabricationVSAvoidcarrier injection efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent introduces local quality differentiation within the quantum dot layer by incorporating second quantum dots specifically in the gap regions between first quantum dots. This localized modification improves carrier injection efficiency without requiring complete redesign of the entire quantum dot layer, thus maintaining relative manufacturing simplicity while solving the carrier injection problem.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite quantum dot structure combining two types of quantum dots with different functions: first quantum dots for light emission and second quantum dots for carrier injection. This composite approach allows the system to achieve both good light emission properties and efficient carrier injection, resolving the contradiction between manufacturing simplicity and injection efficiency.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration enhances light emission efficiency by improving carrier injection and reducing leakage current, while also enhancing color purity and reducing power consumption.

Implementation Method 1

a quantum dot layer disposed between the first electrode and the second electrode, and including first quantum dots

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

the space contains second quantum dots having a smaller particle diameter than the first quantum dots

Methodology Applied
Scientific EffectQuantum confinement effect:

Data Source

PatentUS20250160109A1Light-emitting element, method and apparatus for producing light-emitting element, and display device
Publication Date: 2025.05.15 SHARP DISPLAY TECHNOLOGY CORP
  • US20250160109A1 patent drawing
  • US20250160109A1 patent drawing
  • US20250160109A1 patent drawing

AI summary

A light-emitting element is provided with the following: a first electrode and a second electrode; and a quantum dot layer disposed between the first electrode and the second electrode, and including first quantum dots. The quantum dot layer includes a space absent from the first quantum dots penetrating the quantum dot layer in a thickness direction of the quantum dot layer. The space contains second quantum dots having a smaller particle diameter than the first quantum dots.