Stress-Resistant Glass Tube for Quantum Dot Backlights

Solution Overview

Problem

Conventional LCDs have limited color gamut and require complex RGB LED setups, leading to increased power consumption and poor light quality, while white LED backlights offer reduced complexity but only achieve 70% of the 1953 NTSC standard color gamut.

Innovation Solution

Incorporating quantum dots within a stress-resistant glass tube, which emits trichromatic white light when stimulated by an LED blue light source, enhancing the color gamut and perceived brightness of LCDs by using a combination of red and green quantum dots with a blue LED light source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If RGB LEDs are used to achieve better color gamut, then color quality is improved, but device complexity and power consumption increase

Engineering Contradiction:
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent combines multiple quantum dot layers (red, green, and blue emitting quantum dots) with a single blue LED source to generate full-color light output. This merges the function of multiple LED types into one LED plus quantum dot conversion system, achieving RGB color gamut without the complexity of controlling multiple LED channels.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Quantum dots serve as an intermediary between the blue LED source and the final trichromatic white light output. The quantum dots convert a portion of the blue LED light into red and green wavelengths, mediating the transformation from single-color LED emission to multi-color display output.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If white LEDs are used to reduce complexity, then device complexity is reduced, but color gamut is limited to 70% of 1953 NTSC standard

Engineering Contradiction:
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent applies local quality by using quantum dot layers with specific emission characteristics at different positions or layers within the optical system. Red, green, and blue quantum dots are selectively positioned to convert blue LED light into the appropriate wavelength ranges, creating localized color conversion zones that collectively produce enhanced color gamut.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If quantum dots are placed in a tube structure to generate trichromatic white light, then color gamut and perceived brightness are improved, but the tube may crack due to stress from polymerization or heating

Engineering Contradiction:
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent employs a stress-resistant glass tube design that anticipates and compensates for the stresses generated during polymerization and heating processes. The tube's enhanced mechanical properties serve as a cushioning measure that prevents cracking before it can occur, ensuring the structural integrity of the quantum dot containment system during manufacturing and operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of quantum dots in a stress-resistant glass tube configuration increases the color gamut and perceived brightness of LCDs, improving light quality and reducing power consumption by generating trichromatic white light, thus overcoming the limitations of conventional LCD technologies.

Implementation Method 1

a combination of certain quantum dots of the present invention, such as quantum dots that emit green light wavelengths and quantum dots that emit red light wavelengths, that are stimulated by an LED emitting blue light wavelengths results in the generation of trichromatic white light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS10012778B2Stress-resistant component for use with quantum dots
Publication Date: 2018.07.03
  • US10012778B2 patent drawing
  • US10012778B2 patent drawing
  • US10012778B2 patent drawing

AI summary

A glass tube including quantum dots in a polymerized matrix is described. An optical component and other products including such glass tube, a composition including quantum dots, and methods are also disclosed.