Quantum Dot Polymer Composite Composition for Heat-Stable Luminescence

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Solution Overview

Problem

Quantum dot polymer composites face challenges in maintaining the luminous properties and stability of quantum dots due to their nano-size, which are affected by external environments and heat-treating processes during composite preparation.

Innovation Solution

A composition comprising quantum dots with an organic ligand, a binder polymer, a thiol compound with multiple thiol groups, a polyvalent metal compound, a photopolymerizable monomer, and a photoinitiator, where the binder polymer includes a copolymer with carboxylic acid groups and a multiple aromatic ring-containing polymer, stabilizing the quantum dots and enhancing their dispersibility and heat stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If quantum dots are dispersed in a polymer matrix to form a quantum dot polymer composite, then the luminous properties and stability of quantum dots are improved, but the preparation processes (e.g., heat-treating process) have substantial and adverse effects on their luminous properties

Engineering Contradiction:
Improvestability of quantum dotsVSAvoidadverse effects on luminous properties during preparation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a binder polymer as an intermediary substance between quantum dots and the polymer matrix. This binder polymer specifically interacts with quantum dots through coordination bonds, forming a protective interface that shields quantum dots from harmful heat-treating processes while maintaining their luminous properties. The binder polymer acts as a mediator that enables stable dispersion without compromising quantum dot performance during composite preparation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If quantum dots are mixed with a solid state matrix to improve stability, then luminous properties are maintained, but preparation processes may have substantial adverse effects on their inherent properties

Engineering Contradiction:
Improvestability of quantum dot polymer compositeVSAvoiddeterioration of inherent properties of quantum dots
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent modifies the chemical and physical parameters of the polymer matrix by incorporating a binder polymer with specific functional groups that can coordinate with quantum dots. This parameter change in the matrix composition creates a more favorable environment for quantum dots, maintaining their inherent properties during preparation while achieving stable composite formation. The binder polymer's specific chemical parameters enable gentle integration without harsh heat treatment.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If quantum dots are dispersed in a polymer matrix, then process stability is improved, but the complexity of the composition increases due to multiple components

Engineering Contradiction:
Improveprocess stability of quantum dot polymer compositeVSAvoidcomplexity of composition
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The binder polymer serves multiple functions simultaneously: it acts as a dispersing agent for quantum dots, a stabilizer during heat treatment, a binder for matrix formation, and a protective interface layer. This multi-functionality reduces the need for multiple separate additives, simplifying the overall composition while maintaining process stability. The universal role of the binder polymer manages composition complexity effectively.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves improved process stability and heat stability of quantum dot polymer composites, maintaining their photoconversion efficiency and dispersibility, leading to enhanced performance in electronic devices such as display and lighting devices.

Implementation Method 1

the thiol compound binds at least two quantum dots of the plurality of quantum dots to each other

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

a photopolymerizable monomer having a carbon-carbon double bond; a photoinitiator

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentUS11958998B2Compositions, quantum dot polymer composites prepared therefrom, and devices including the same
Publication Date: 2024.04.16 SAMSUNG ELECTRONICS CO LTD
  • US11958998B2 patent drawing
  • US11958998B2 patent drawing
  • US11958998B2 patent drawing

AI summary

A composition including a plurality of quantum dots; a binder polymer; a thiol compound having at least two thiol groups; a polyvalent metal compound; a polymerizable monomer having a carbon-carbon double bond; a photoinitiator; and a solvent.