Quantum Dot Light-Emitting Layer with Inorganic Ion Barrier

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Solution Overview

Problem

In light-emitting elements with quantum dots, ions can pass through spaces between charge transport layers, leading to deterioration of the quantum dots when the element is driven.

Innovation Solution

Incorporating a first charge transport layer filled with a first inorganic filler to prevent ion migration from the charge transport layer to the light-emitting layer, using a mixed solution of charge transport materials and an inorganic precursor that is denatured into the filler by heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a charge transport layer is used to transport carriers, then charge transport efficiency is improved, but ion migration to the light-emitting layer causes quantum dot deterioration

Engineering Contradiction:
Improvecharge transport efficiencyVSAvoidquantum dot stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

An ion barrier layer is introduced as an intermediary between the charge transport layer and the light-emitting layer. This barrier layer selectively blocks ion migration while allowing carrier transport to continue, thus protecting the quantum dots from deterioration without compromising charge transport efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The charge transport layer is segmented into two functional layers: a charge transport layer for carrier transport and an ion barrier layer for ion blocking. This segmentation allows each layer to specialize in its respective function, resolving the contradiction between charge transport and ion protection

Inventive Principle:
Principle #1Segmentation

2Power

If ions are injected into the light-emitting layer during operation, then charge transport is enhanced, but quantum dot deterioration occurs

Engineering Contradiction:
Improvecharge transportVSAvoidlight-emitting element lifespan
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

The ion barrier layer is positioned in advance to prevent ion injection into the light-emitting layer before deterioration can occur. This preliminary protective action blocks harmful ions while allowing the device to operate with enhanced charge transport

Inventive Principle:
Principle #9Preliminary anti-action

3Speed

If space between charge transport materials is left empty, then charge transport mobility is improved, but ion passage is enabled

Engineering Contradiction:
Improvecharge transport mobilityVSAvoidion penetration
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The ion barrier layer introduces different local qualities into the charge transport layer: regions with high charge transport mobility for carrier transport and regions with ion-blocking properties for ion protection. This local differentiation resolves the contradiction between mobility and ion blocking

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the efficiency and reliability of the light-emitting element by preventing ion-induced deterioration of quantum dots, thereby improving the element's performance and extending its lifespan.

Implementation Method 1

denaturing the first inorganic precursor into a first inorganic filler by heating the applied mixed solution

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS20260068428A1Light-emitting element, and display device
Publication Date: 2026.03.05 SHARP DISPLAY TECHNOLOGY CORP
  • US20260068428A1 patent drawing
  • US20260068428A1 patent drawing
  • US20260068428A1 patent drawing

AI summary

A light-emitting element includes a first electrode, a second electrode, a light-emitting layer being located between the first electrode and the second electrode and including a plurality of quantum dots and a first charge transport layer being located between the first electrode and the light-emitting layer and/or between the second electrode and the light-emitting layer and being in contact with the light-emitting layer. The first charge transport layer includes a plurality of first charge transport materials and a first inorganic filler with which a space between the plurality of first charge transport materials is filled.