Quantum Dot Laser Diode for Thermally Stable Magnetic Recording

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Solution Overview

Problem

Conventional thermally assisted magnetic heads experience unstable recording quality due to temperature-sensitive laser diodes, which lead to mode hopping and fluctuations in light emission intensity, wavelength, and phase, resulting in errors and reduced recording quality.

Innovation Solution

A light source-unit with a laser diode featuring an active layer that includes a quantum dot layer with varying density and composition, designed to confine carrier movements in three-dimensional directions, making the laser diode insensitive to temperature changes and enhancing light emission intensity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional laser diode is used in the thermally assisted magnetic head, then the device can operate at room temperature, but the laser diode exhibits mode hopping and fluctuations in light emission intensity, wavelength, and phase due to temperature sensitivity, resulting in unstable recording quality

Engineering Contradiction:
Improverecording quality stabilityVSAvoidtemperature sensitivity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the physical parameters of the laser diode by incorporating quantum dots with specific size distributions (5-15 nm diameter) into the active layer. This quantum dot structure modifies the density of states and carrier confinement, making the laser emission characteristics insensitive to temperature variations. The quantum dots provide discrete energy levels that stabilize the lasing wavelength and reduce mode hopping across a wide temperature range from 200K to 400K.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite laser diode structure by integrating quantum dots (semiconductor nanocrystals) into the active layer of the laser diode. This composite material approach combines the light-emitting properties of conventional semiconductor materials with the quantum confinement effects of quantum dots, resulting in a laser diode that maintains stable optical properties across temperature variations while enabling thermally assisted magnetic recording.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the magnetic fine particles are made smaller to increase recording density, then the recording density increases, but the magnetization becomes unstable with respect to heat, increasing the possibility that recorded data is lost

Engineering Contradiction:
Improverecording densityVSAvoidmagnetization stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent utilizes phase transition of the magnetic recording medium by heating it above its Curie temperature using near-field light from the laser diode. When heated above the Curie temperature, the magnetic medium transitions from a magnetized state to a paramagnetic state with reduced coercive force, allowing easy magnetization reversal for data recording. After cooling below the Curie temperature, the coercive force increases again, stabilizing the recorded data against thermal decay.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent converts the harmful effect of heat on magnetization stability into a beneficial recording mechanism. By using the laser diode to locally heat the magnetic medium above the Curie temperature, the patent temporarily reduces the coercive force to enable data writing, then allows the medium to cool and regain high coercive force for stable data retention. This transforms thermal instability into a controlled recording process.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If the magnetic energy of the magnetic fine particles is increased to enhance magnetization stability, then the magnetization stability improves, but the coercive force increases, deteriorating the data recording performance

Engineering Contradiction:
Improvemagnetization stabilityVSAvoiddata recording performance
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs phase transition at the Curie temperature to temporarily reduce the coercive force of high-stability magnetic particles during the recording process. By heating the medium above the Curie temperature, the magnetic particles transition to a paramagnetic state where coercive force is dramatically reduced, enabling easy magnetization reversal even for particles with high magnetic energy and stable magnetization at room temperature.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution stabilizes the recording quality of thermally assisted magnetic heads by reducing temperature-induced fluctuations, improving light emission efficiency, and extending the lifetime of the laser diode while maintaining high data integrity.

Implementation Method 1

an active layer which emits laser-light and includes a quantum dot layer including a plurality of quantum dots, which respectively confine movements of carriers in the three-dimensional directions

Methodology Applied
Scientific EffectQuantum confinement effect:

Implementation Method 2

When light enters an opening smaller than the wavelength of light, the light slightly seeps from the opening and locally exists near the opening. The light locally existing near the opening is called near-field light. The near-field light is confined in a region much smaller than that of a spot light obtained by collecting light using a lens

Methodology Applied
Scientific EffectNear-field light confinement:

Implementation Method 3

a laser diode including an optical generating layer including an active layer which emits laser-light

Methodology Applied
Scientific EffectLaser emission: Laser

Data Source

PatentUS11127424B1Thermally-assisted magnetic recording head having active layer with quantum dot structure
Publication Date: 2021.09.21 SAE MAGNETICS (HK) LTD
  • US11127424B1 patent drawing
  • US11127424B1 patent drawing
  • US11127424B1 patent drawing

AI summary

A light source-unit includes a laser diode, a sub-mount which the laser diode is joined. The laser diode includes an optical generating layer including an active layer which emits laser-light and cladding layers being formed so as to sandwich the active layer. The active layer includes a quantum dot layer including a plurality of quantum dots, which respectively confine movements of carriers in the three-dimensional directions.