Core-Shell Quantum Dot Lattice Matching via Mixed Crystals

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Solution Overview

Problem

Quantum dots with core-shell structures face degradation in light emission efficiency due to lattice mismatch between core and shell materials, leading to crystal lattice strain and reliability issues.

Innovation Solution

The use of mixed crystal systems like ZnO x S 1-x, Ga 1-x In x N, and Al 1-x In x N to achieve lattice matching between the core and shell, reducing strain and enhancing light emission efficiency by forming quantum dots with carefully selected compositions that match lattice constants and energy gaps, allowing for efficient carrier excitation and recombination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a shell layer with large energy gap is laminated on a core with small energy gap to form visible light quantum dots, then the quantum dot can emit visible light, but lattice mismatch occurs between different compound materials causing crystal lattice strain and degradation in light emission efficiency

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidreliability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent changes the material composition parameters by using mixed crystals (InGaN, AlInN, ZnOxS1-x) instead of pure compounds. By adjusting the composition ratios (x values), the lattice constants and energy gaps are optimized to achieve both visible light emission and reduced lattice mismatch, thereby improving light emission efficiency while maintaining reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures with multiple shell layers having different compositions. The core is InGaN mixed crystal, surrounded by intermediate shell layers of AlInN and ZnOxS1-x mixed crystals, and an outer ZnS shell. This composite structure allows each layer to contribute different properties: the InGaN core provides small energy gap for visible emission, while the ZnOxS1-x and AlInN shells provide large energy gaps and lattice matching to reduce strain and improve both efficiency and reliability

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If different compound materials are used for core and shell to achieve energy gap differentiation, then visible light emission is enabled, but lattice mismatch causes crystal lattice strain reducing light emission efficiency

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidcrystal lattice strain
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces intermediate shell layers of AlInN and ZnOxS1-x mixed crystals between the InGaN core and the outer ZnS shell. These intermediate layers act as mediators that gradually transition the lattice structure, reducing the abrupt lattice mismatch between core and shell. The composition ratios are specifically designed to minimize lattice strain while maintaining the energy gap differentiation needed for efficient visible light emission

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By changing the material parameters from pure compounds to mixed crystals with adjustable composition ratios, the patent optimizes the lattice constants and energy gaps. The ZnOxS1-x and AlInN mixed crystals allow continuous adjustment of lattice parameters to match between core and shell, reducing crystal lattice strain while preserving the energy gap structure necessary for high light emission efficiency

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in quantum dots with high efficiency and reliability by minimizing crystal defects and optimizing light emission intensity and wavelength, enabling the production of quantum dots with improved performance.

Implementation Method 1

One of the uses of quantum dot including a semiconductor material is fluorescence generator. This type of quantum dot can generate fluorescent light of a predetermined wavelength in response to irradiation of light or particle of high energy.

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

Quantum dot having core-shell structure in which a core made of such material as CdSe, CdS, InP, or GaP is covered with a shell layer or shell layers made of such material as ZnS, ZnSe, or the like has been proposed

Methodology Applied
Scientific EffectQuantum confinement effect:

Data Source

PatentEP3050936B1Quantum dot having core-shell structure
Publication Date: 2020.03.11 STANLEY ELECTRIC CO LTD
  • EP3050936B1 patent drawingFigure 1
  • EP3050936B1 patent drawingFigure 2
  • EP3050936B1 patent drawingFigure 3A~3C

AI summary

A quantum dot having core-shell structure includes a core formed of ZnOzS1-z, and at least one shell covering the core, and formed of AlxGayln1-x-yN, wherein at least one of 5 x, y, and z is not zero and is not one.