Quantum-Dot Light-Emitting Layer Layout for Longer Element Lifespan

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Solution Overview

Problem

In light-emitting elements, the concentration of holes and electrons at interface surfaces between multiple light-emitting layers leads to a heavy load on the light-emitting materials, reducing the element's lifespan.

Innovation Solution

A light-emitting element producing method involving the formation of charge transport layers and quantum-dot containing layers, where quantum dots are unevenly distributed to reduce carrier transport across interface surfaces, thereby distributing the light-emitting burden and enhancing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If light-emitting layers are designed with multiple layers containing light-emitting materials, hole transport materials, and electron transport materials, then light emission function is improved, but carriers concentrate on interface surfaces causing heavy load and reducing element lifespan

Engineering Contradiction:
Improvelight emission functionVSAvoidelement lifespan
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

Charge transport layers are introduced as intermediary layers between the anode/cathode and the light-emitting layers. These intermediary layers serve as buffer zones that facilitate smooth charge transport while preventing carrier accumulation at the light-emitting layer interfaces, thereby protecting the light-emitting materials from heavy load and extending element lifespan

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device structure is segmented into distinct functional zones: charge transport layers are separated from light-emitting layers, with each layer having specialized functions. This segmentation allows optimized charge transport in dedicated transport layers while protecting the light-emitting materials from excessive carrier concentration

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If quantum dots are uniformly distributed in the light-emitting layer, then manufacturing simplicity is maintained, but charge recombination efficiency is suboptimal

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcharge recombination efficiency
Core Design Contradiction:
Ease of manufactureVSUse of energy by moving object

Solution Approach 1:

The quantum dots are distributed with varying concentrations at different locations within the light-emitting layer. This local quality variation optimizes charge recombination efficiency by positioning quantum dots strategically where charge carriers need to recombine, while maintaining overall manufacturing feasibility through controlled deposition processes

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method improves the light-emission efficiency and extends the lifespan of the light-emitting element by evenly distributing electron and hole recombination across the layers, reducing material stress and enhancing overall performance.

Implementation Method 1

a first photosensitive resin composition, containing first quantum dots, is applied to the first-charge transport layer

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS20230369545A1Light-emitting element producing method and light-emitting element
Publication Date: 2023.11.16 SHARP KK
  • US20230369545A1 patent drawing
  • US20230369545A1 patent drawing
  • US20230369545A1 patent drawing

AI summary

A light-emitting element producing method includes: a step of forming a first-charge transport layer on a first electrode; a step of applying a first photosensitive resin composition, containing first quantum dots, to the first-charge transport layer, and forming a first-quantum-dot containing layer; a step of applying a second photosensitive resin composition, containing second quantum dots, to the first-quantum-dot containing layer, and forming a second-quantum-dot containing layer; a step of forming a second-charge transport layer on the second-quantum-dot containing layer; and a step of forming a second electrode on the second-charge transport layer.