Quantum Dot LED Structure With Nano-Metal Grooves for Light Extraction

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Solution Overview

Problem

Current quantum dot light-emitting devices have low luminescence efficiency due to inefficient light-emitting diodes and color conversion layers, which cannot meet the requirements of modern display products.

Innovation Solution

A light-emitting device is designed with a substrate, a light-emitting diode, and a color conversion layer, where nano-metal particles are filled into grooves on the light-emitting diode surface and a metal layer is added on the color conversion layer, enhancing luminescence efficiency through surface plasmons and improved photon density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional light-emitting diode and color conversion layer structure is used, then the device structure is simple, but the luminescence efficiency is low

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidluminescence efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

Nano-metal particles are introduced as an intermediary substance between the light-emitting diode and color conversion layer. These particles generate surface plasmons that act as a mediator to enhance light-matter interaction, thereby improving luminescence efficiency without fundamentally changing the overall device structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The optical properties of the light-emitting diode are enhanced by changing the physical parameters of the interface structure. Grooves are etched into the light-emitting diode surface and filled with nano-metal particles, modifying the local optical field distribution and photon density to improve light extraction efficiency

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the light-emitting diode luminescence efficiency is increased, then the overall luminescence efficiency improves, but the complexity of the light-emitting diode structure increases

Engineering Contradiction:
Improveluminescence efficiencyVSAvoidlight-emitting diode structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The enhancement function is segmented from the main light-emitting diode structure and implemented as a separate surface treatment layer. The grooves and nano-metal particles form an independent functional layer that can be added without redesigning the core light-emitting diode structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of modifying the light-emitting diode in the planar direction, the enhancement is achieved by adding vertical dimensionality through grooves and filled nano-metal particles. This creates a three-dimensional surface structure that enhances light extraction without increasing lateral device complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Loss of energy

If the color conversion efficiency is increased, then the full-color display performance improves, but the device structure becomes more complex

Engineering Contradiction:
Improvecolor conversion efficiencyVSAvoiddevice structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The light extraction enhancement function is merged with the color conversion layer structure. The grooves in the light-emitting diode are positioned to work synergistically with the color conversion layer, creating a combined structure that achieves both enhanced light extraction and efficient color conversion without adding separate independent components

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases luminescence efficiency by enhancing the brightness and radiation rate of the light-emitting diode and color conversion layer, facilitating better light extraction and full-color display performance.

Implementation Method 1

enhancing luminescence efficiency through surface plasmons and improved photon density

Methodology Applied
Scientific EffectSurface plasmons:

Implementation Method 2

the exciting light is irradiated to a color conversion layer, so that the color conversion layer may convert the exciting light into the light of different colors

Methodology Applied
Scientific EffectLight conversion: Photoluminescence

Data Source

PatentUS20240347678A1Light-emitting device, manufacturing method thereof and display apparatus
Publication Date: 2024.10.17 BOE TECHNOLOGY GROUP CO LTD
  • US20240347678A1 patent drawing
  • US20240347678A1 patent drawing
  • US20240347678A1 patent drawing

AI summary

The present disclosure provides a light-emitting device, a method for manufacturing a light-emitting device and a display apparatus, and belongs to the field of display technology, and can solve the problem that the light-emitting device in the related art has low luminescence efficiency. The light-emitting device of the present disclosure includes: a substrate, a light-emitting diode on the substrate and a color conversion layer on a side of the light-emitting diode away from the substrate; the light-emitting device further includes: nano-metal particles; a plurality of grooves are formed in a surface of the light-emitting diode away from the substrate; and the nano-metal particles are filled in the plurality of grooves.