Quantum Dot Light-Emitting Element with Transition Metal Oxide Shell

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Solution Overview

Problem

The existing organic EL elements require a stack of three light-emitting sublayers to generate blue, green, and red light, which increases manufacturing costs due to the need for multiple patterning processes.

Innovation Solution

A light-emitting element with a single light-emitting layer containing quantum dots with a core-shell structure, where the shell is made of transition metal oxide, allowing for the emission of red, green, and blue light through controlled voltage application, reducing the number of patterning processes needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a stack of three light-emitting sublayers is used to generate blue, green, and red light, then the light-emitting element can achieve full-color emission, but the number of patterning processes increases and manufacturing cost rises

Engineering Contradiction:
Improvelight emission color capabilityVSAvoidnumber of patterning processes
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple light-emitting materials (quantum dots emitting blue, green, and red light) into a single light-emitting layer, replacing the conventional three-layer structure. This merging approach maintains full-color emission capability while reducing the number of patterning processes from three to one, directly resolving the technical contradiction between color versatility and manufacturing complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single light-emitting layer is designed to perform multiple functions by incorporating quantum dots with different emission wavelengths (blue, green, red) that can be selectively activated. This universal design allows one layer to replace three specialized layers, achieving the same color output capability with reduced structural complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a stack of three light-emitting sublayers is used to generate blue, green, and red light, then the light-emitting element can achieve full-color emission, but manufacturing cost increases

Engineering Contradiction:
Improvelight emission color capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

By merging multiple light-emitting materials into a single layer, the patent reduces the number of manufacturing steps required, particularly the costly patterning processes. This approach maintains the ability to produce full-color emission while significantly lowering manufacturing complexity and associated costs

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If quantum dots with transition metal oxide shells are used, then the light-emitting layer can selectively inhibit emission from specific quantum dots via resistance changes, but the device structure becomes more complex

Engineering Contradiction:
Improveselective emission controlVSAvoidquantum dot shell structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies local quality by giving different quantum dots distinct shell compositions (different transition metal oxides) that respond to voltage at different thresholds. This local differentiation enables selective control of individual quantum dot emissions within the unified layer, achieving precise color control through material composition variation rather than structural complexity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the emission of different colors with high purity and reduced manufacturing costs by using a single light-emitting layer with quantum dots that can be selectively inhibited from emitting light based on resistance changes in their shells, thereby reducing the complexity and cost of manufacturing.

Implementation Method 1

an organic EL (electro-luminescence) element

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

the first shell containing a transition metal oxide

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentUS20230337450A1Light-emitting element and light-emitting device
Publication Date: 2023.10.19 SHARP KK
  • US20230337450A1 patent drawing
  • US20230337450A1 patent drawing
  • US20230337450A1 patent drawing

AI summary

A light-emitting element includes: a first anode; a first cathode; and a light-emitting layer between the first anode and the first cathode, the light-emitting layer containing a first quantum dot that emits light of a first color, wherein the first quantum dot includes: a first core; and a first shell around the first core, the first shell containing a transition metal oxide.