Multilayer Polymer Composite for Quantum Dot Encapsulation

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Solution Overview

Problem

Semiconductor quantum dots are susceptible to photo-oxidation and moisture, which affects their optical properties and stability, particularly when encapsulated in polymer matrices, and existing polymer compositions do not adequately address these issues.

Innovation Solution

A multilayer assembly is developed with a polymer composite containing quantum dots and specific (meth)acrylate ester substituents, surrounded by an outer layer that acts as an oxygen and moisture barrier, comprising polymer films and oxide/nitride layers to protect the quantum dots, and includes additives like UV stabilizers and thickeners for enhanced stability and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If quantum dots are encapsulated in a polymer matrix to protect them from water and oxygen, then their stability is improved, but their susceptibility to photo-oxidation and moisture penetration increases due to polymer permeability

Engineering Contradiction:
ImprovestabilityVSAvoidphoto-oxidation and moisture
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs a composite encapsulation structure consisting of a polymer matrix combined with inorganic oxide layers (such as alumina, silica, or titania) formed on the quantum dot surface. This composite approach creates a hierarchical protection system where the inorganic layer provides barrier properties against oxygen and moisture penetration, while the polymer matrix provides mechanical protection and chemical stability. The synergistic combination resolves the contradiction by maintaining stability through the polymer while blocking harmful factors through the inorganic barrier layer.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The inorganic oxide layer acts as an intermediary barrier between the quantum dots and the polymer matrix environment. This intermediate layer prevents direct contact between the quantum dots and harmful substances (oxygen and moisture) that would otherwise penetrate through the polymer matrix. The mediator layer thus protects the quantum dots from photo-oxidation while allowing the polymer to maintain its stabilizing function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If organic ligands with long alkyl chains are used to help quantum dots disperse in solvents, then solubility is improved, but protection against photo-oxidation and moisture is reduced

Engineering Contradiction:
ImprovesolubilityVSAvoidphoto-oxidation and moisture
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent segments the protective function into two distinct components: organic ligands (such as long alkyl chains) that provide solubility and dispersion, and an inorganic oxide shell that provides protection against photo-oxidation and moisture. This segmentation allows each component to specialize in its respective function without compromising the other, resolving the contradiction between solubility and protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The quantum dot structure combines organic ligands with an inorganic oxide shell to create a composite nanoparticle. The organic ligands ensure solubility in various solvents and monomers, while the inorganic oxide shell provides a protective barrier against photo-oxidation and moisture penetration. This composite structure resolves the contradiction by integrating both solubility-enhancing and protection-providing functionalities.

Inventive Principle:
Principle #40Composite materials

3Device complexity

If a single-layer polymer encapsulation is used to simplify the structure, then device complexity is reduced, but protection effectiveness against oxygen and moisture is insufficient

Engineering Contradiction:
Improveencapsulation structureVSAvoidoxygen and moisture penetration
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The encapsulation structure is segmented into functional layers: an inner inorganic oxide layer that provides barrier protection against oxygen and moisture, and an outer polymer matrix that provides mechanical protection and chemical stability. This segmentation improves protection effectiveness while maintaining reasonable structural simplicity through the clear functional division of layers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs thin film structures for the inorganic oxide layer formed on the quantum dot surface, followed by a polymer matrix encapsulation. These thin films provide effective barrier properties against oxygen and moisture penetration while maintaining a compact and relatively simple overall structure. The flexible polymer shell accommodates the rigid inorganic layer while providing mechanical protection.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multilayer assembly effectively protects quantum dots from photo-oxidation and moisture, maintaining their optical properties and stability, as evidenced by low oxygen and water transmission rates and improved photoluminescent quantum yield and emission characteristics.

Implementation Method 1

the outer layer acts as an oxygen and moisture barrier to protect the quantum dots, and includes additives like UV stabilizers and thickeners for enhanced stability and performance

Methodology Applied
Scientific EffectPermeation barrier: Permeation

Implementation Method 2

Semiconductor quantum dots (QD) provide optical absorption and emission (photoluminescence PL or electroluminescence EL) behaviors

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

As the particle size decreases, effective energy bandgap (Eg), or available energy levels, increases and creates a blue shifted PL spectrum. This spectrum tunability by the particle size dependent quantum confinement effect within the same material

Methodology Applied
Scientific EffectQuantum confinement effect:

Data Source

PatentEP3070109B1Multilayer polymer composite for encapsulating quantum dots
Publication Date: 2018.12.05 ROHM & HAAS ELECTRONICS MATERIALS KOREA LTD
  • EP3070109B1 patent drawing
  • EP3070109B1 patent drawing
  • EP3070109B1 patent drawing

AI summary

A polymer composite comprising quantum dots and polymerized units of at least one compound of formula (I) wherein R1 is hydrogen or methyl and R2 is a C6-C20 aliphatic polycyclic substituent.