Red-Emitting Quantum Dot Phosphor for LED Color Rendering

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Solution Overview

Problem

Conventional phosphor combinations used in optoelectronic devices, such as LEDs, face limitations in color rendering and efficiency due to the sensitivity of the human eye in the red spectral range and inefficiencies in light conversion processes, including double conversion and scattering losses.

Innovation Solution

A phosphor combination comprising a red-emitting quantum dot phosphor that absorbs blue light and emits red light, reducing double conversion and scattering losses, and potentially including a third phosphor for enhanced color quality and efficiency, while adhering to environmental regulations like RoHS.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional phosphor combinations are used to convert blue light into red light, then color rendering is achieved, but efficiency is reduced due to double conversion and scattering losses

Engineering Contradiction:
Improveconversion efficiencyVSAvoidcolor rendering quality
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent extracts the problematic intermediate green conversion step from the conventional blue-green-red phosphor conversion chain. By directly converting blue light to red light using a red-emitting quantum dot phosphor, the patent eliminates double conversion losses and scattering associated with the green phosphor intermediate, thereby improving conversion efficiency while maintaining color rendering quality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the conversion pathway parameters by selecting quantum dot phosphors with specific emission wavelengths (600-680 nm for red, 500-560 nm for green) and absorption characteristics. This parameter optimization allows direct blue-to-red conversion with high quantum efficiency, resolving the contradiction between energy loss and color rendering by tuning the photoluminescence properties of the quantum dots.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If red-emitting semiconductor chips are used to generate red light, then color quality is improved, but additional driving circuits are required due to temperature and current sensitivity

Engineering Contradiction:
Improvecolor qualityVSAvoiddriving circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a red-emitting quantum dot phosphor as an intermediary that converts blue light from a standard blue LED chip directly to red light. This intermediary approach eliminates the need for separate red LED chips and their associated temperature-sensitive driving circuits, simplifying the device structure while maintaining high color quality through the stable photoluminescence properties of quantum dots.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the complex electrical driving system required for red LED chips with a passive optical conversion system using quantum dot phosphors. The quantum dots convert blue light to red light through photoluminescence without requiring active electrical control, thereby substituting a complex mechanical/electrical system with a simpler optical system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Illumination intensity

If conventional phosphors are used to cover different wavelength ranges, then white light is generated, but efficiency and color quality are limited by human eye sensitivity in the red spectral range

Engineering Contradiction:
Improvewhite light outputVSAvoidspectral efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent optimizes the spectral parameters by using quantum dot phosphors with precisely controlled emission wavelengths (600-680 nm for red, 500-560 nm for green) that match the peak sensitivity regions of the human eye. This parameter optimization ensures that the generated white light has high luminous efficacy, improving both illumination intensity and spectral efficiency by aligning the emission spectrum with human visual perception.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite phosphor materials combining red-emitting and green-emitting quantum dots with specific size distributions and compositions. This composite approach allows simultaneous optimization of multiple wavelength ranges, achieving high illumination intensity across the visible spectrum while minimizing energy losses through coordinated emission from multiple quantum dot components.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of red-emitting quantum dot phosphors in the phosphor combination improves spectral and conversion efficiencies, leading to higher total electrical efficiency and better color rendering in optoelectronic devices, with the potential for reduced material usage and compliance with environmental standards.

Implementation Method 1

the second phosphor is a red-emitting quantum dot phosphor... the red-emitting quantum dot phosphor that absorbs blue light and emits red light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

reducing double conversion and scattering losses

Methodology Applied
Scientific EffectScattering: Scattering

Implementation Method 3

light-emitting diodes... blue-emitting semiconductor chip

Methodology Applied
Scientific EffectLight emission from semiconductor: Light Emitting Diode

Data Source

PatentUS11542431B2Luminophore combination, conversion element, and optoelectronic device
Publication Date: 2023.01.03 AMS OSRAM INT GMBH
  • US11542431B2 patent drawing
  • US11542431B2 patent drawing
  • US11542431B2 patent drawing

AI summary

A phosphor combination may include a first phosphor and a second phosphor. The second phosphor may be a red-emitting quantum dot phosphor. The phosphor combination may optionally include a third phosphor that is a red-emitting phosphor with the formula (MB) (TA)3-2x(TC)1+2xO4-4xN4x:E. A conversion element may include the phosphor combination. An optoelectronic device may include the phosphor combination and a radiation-emitting semiconductor chip.