Quantum Dot Light Emitting Device Polymer Layer Defect Filling

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Solution Overview

Problem

Existing quantum dot-based light emitting devices face issues with performance degradation due to surface defects in nanoparticles and ligand detachment, leading to reduced efficiency and lifespan, especially in blue light emitting devices.

Innovation Solution

A light emitting device is developed with an electron auxiliary layer containing zinc oxide nanoparticles and a polymer layer formed from a thiol compound and unsaturated compound, which penetrates and fills voids/cracks in the electron auxiliary layer, suppressing ligand detachment and enhancing film uniformity and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an electron auxiliary layer containing metal oxide nanoparticles is used, then electron transport capability is improved, but surface defects in nanoparticles cause performance degradation and ligand detachment

Engineering Contradiction:
Improvedevice lifespanVSAvoidsurface defects in nanoparticles
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A polymer layer comprising a polymerization product of a monomer combination including a thiol compound and an unsaturated compound is introduced as an intermediary between the metal oxide nanoparticles and the emissive layer. This polymer layer fills voids and cracks in the electron auxiliary layer, suppresses ligand detachment from quantum dots, and prevents harmful interactions while maintaining electron transport capability through the auxiliary layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device employs a composite structure combining metal oxide nanoparticles (such as zinc oxide) with an organic polymer matrix. The polymer layer复合 with the inorganic nanoparticle auxiliary layer creates a hybrid material system that leverages the high electron mobility of metal oxides while using the polymer to passivate surface defects and provide mechanical stability.

Inventive Principle:
Principle #40Composite materials

2Productivity

If quantum dots are used in the emissive layer, then light emission efficiency is improved, but ligand detachment leads to performance degradation

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidligand stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The polymer layer acts as a protective intermediary that suppresses ligand detachment from the quantum dot surfaces. The thiol compound in the polymer forms stable bonds with the quantum dot surface, preventing ligand loss while maintaining the quantum dots' high light emission efficiency and photoluminescence characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If the electron auxiliary layer is made with nanoparticles, then electron transport is enhanced, but voids and cracks form causing leakage current

Engineering Contradiction:
Improveelectron transport capabilityVSAvoidleakage current prevention
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The polymer layer is selectively applied to fill voids and cracks in specific regions of the electron auxiliary layer where defects occur. This local remediation approach maintains the high electron transport capability of the nanoparticle auxiliary layer while preventing leakage current through the polymer's filling of structural defects.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in improved luminous efficiency, prolonged lifespan, and enhanced photoluminescence characteristics by integrating the electron auxiliary layer and emissive layer, preventing leakage current and maintaining electron transport capability.

Implementation Method 1

a polymer layer disposed on at least a portion of the second surface and at least a portion of the surface of the electron auxiliary layer, and wherein the polymer layer includes a polymerization product of a monomer combination including a thiol compound having at least one thiol group and an unsaturated compound having at least two carbon-carbon unsaturated bonds

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 2

when supplied with photoenergy or electrical energy, a quantum dot may emit light in a wavelength corresponding to the particle size of the quantum dot

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 3

improved luminous efficiency, prolonged lifespan, and enhanced photoluminescence characteristics by integrating the electron auxiliary layer and emissive layer

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS11963376B2Light emitting device, method of manufacturing same and display device including same
Publication Date: 2024.04.16 SAMSUNG ELECTRONICS CO LTD
  • US11963376B2 patent drawing
  • US11963376B2 patent drawing
  • US11963376B2 patent drawing

AI summary

A light emitting device includes: a first electrode and a second electrode facing each other, an emissive layer disposed between the first electrode and the second electrode and including a quantum dot, an electron auxiliary layer disposed between the emissive layer and the second electrode and including a plurality of nanoparticles, and a polymer layer between a portion of the second electrode and the electron auxiliary layer, wherein the nanoparticles include a metal oxide including zinc, wherein the second electrode has a first surface facing a surface of the electron auxiliary layer and a second surface opposite to the first surface, and the polymer layer is disposed on a portion of the second surface and a portion of the surface of the electron auxiliary layer, and wherein the polymer layer includes a polymerization product of a thiol compound and an unsaturated compound having at least two carbon-carbon unsaturated bonds.