Quantum Dot Polymer Composite with Light Stabilizer

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Solution Overview

Problem

Semiconductor quantum dots are susceptible to photo-oxidation and moisture, which affects their optical properties, and existing polymer encapsulants do not provide adequate protection, leading to reduced quantum yield and stability.

Innovation Solution

A multilayer polymer composite is developed, comprising quantum dots, polymerized units of a specific compound, and a light stabilizer with 1-alkyloxy-2,2,6,6-tetramethyl-4-piperidinyl substituents, encapsulated in a polymer matrix with outer layers that inhibit oxygen and moisture transmission, and optionally include metal oxide particles for enhanced protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If quantum dots are encapsulated in conventional polymer matrices, then protection from moisture and oxygen is provided, but photo-oxidation still occurs and quantum yield decreases

Engineering Contradiction:
Improvequantum yieldVSAvoidphoto-oxidation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a specific polymer composition as an intermediary protective layer between the quantum dots and the harmful environment. This polymer matrix contains light stabilizers and has specific molecular structure (with R1 as hydrogen or methyl and R2 as C6-C20 aliphatic polycyclic substituent) that mediates protection against photo-oxidation while maintaining quantum dot functionality and high quantum yield

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention uses a composite polymer material system consisting of multiple components: the specific polymer matrix (formula I), light stabilizers, and quantum dots. This composite structure provides synergistic protection where the polymer matrix offers physical barrier properties while the light stabilizer component actively prevents photo-oxidation, thereby maintaining high quantum yield

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If outer layers with low oxygen transmission rate are added, then protection from photo-oxidation is improved, but device complexity increases

Engineering Contradiction:
Improveoxygen transmissionVSAvoidmultilayer structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent divides the encapsulation system into distinct functional layers: an inner polymer matrix layer containing quantum dots and light stabilizers, and outer barrier layers with low oxygen and moisture transmission rates. This segmentation allows each layer to perform its specific function optimally while providing comprehensive protection against photo-oxidation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different layers are designed with locally optimized properties: the inner polymer matrix provides chemical stability and light stabilization, while the outer layers provide physical barrier properties with low oxygen and moisture transmission. This local quality optimization ensures effective protection without unnecessary complexity in each individual layer

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite effectively protects quantum dots from photo-oxidation and moisture, maintaining high quantum yield and stability, as evidenced by improved photoluminescent properties and peak emission wavelengths in examples.

Implementation Method 1

QD are very susceptible to photo-oxidation during light absorption/conversion process

Methodology Applied
Scientific EffectPhoto-oxidation: Photo-oxidation

Implementation Method 2

Semiconductor quantum dots (QD) provide optical absorption and emission (photoluminescence (PL) or electroluminescence (EL)) behaviors

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

QD typically are encapsulated in a polymer matrix to protect them from adverse effects of water and oxygen

Methodology Applied
Scientific EffectEncapsulation: Physical Containment

Implementation Method 4

outer layers that inhibit oxygen and moisture transmission

Methodology Applied
Scientific EffectPermeation: Permeation

Data Source

PatentUS11370964B2Polymer composite for encapsulating quantum dots
Publication Date: 2022.06.28 DUPONT ELECTRONIC MATERIALS INT LLC
  • US11370964B2 patent drawing
  • US11370964B2 patent drawing
  • US11370964B2 patent drawing

AI summary

A polymer composite comprising: (a) quantum dots; (b) polymerized units of a compound of formula (I) wherein R1 is hydrogen or methyl and R2 is a C6-C20 aliphatic polycyclic substituent; and (c) a light stabilizer compound comprising two 1-alkyloxy-2,2,6,6-tetramethyl-4-piperidinyl substituents.