Quantum Dot Resin Layer Stabilization via Photocuring

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Solution Overview

Problem

Current display technologies face challenges in stabilizing quantum dots during thermal and photocuring processes, leading to quenching and reduced emission efficiency, especially when integrated into display devices, and there is a need for non-solvent curable compositions that are easier to apply.

Innovation Solution

A curable composition comprising quantum dots, a polymerizable compound, a phosphine compound represented by Chemical Formula 1, and a polymerization initiator forms a cross-linking body that stabilizes quantum dots through photocuring, preventing quenching and improving high-temperature stability, and can be used to create a resin layer for display devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If quantum dots are used in display devices, then emission efficiency and color characteristics are improved, but stability during thermal and photocuring processes deteriorates leading to quenching

Engineering Contradiction:
Improveemission efficiencyVSAvoidstability during curing
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent introduces a shell structure around the quantum dot core, where the shell acts as an intermediary layer that protects the core during thermal and photocuring processes. The shell material is specifically designed to be stable under curing conditions while maintaining quantum dot emission properties, thus preventing quenching without compromising emission efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite quantum dot structure consisting of a core material (e.g., CdSe, InP) combined with a stabilizing shell material. This composite structure integrates the high emission efficiency of the core quantum dot with the thermal and photocuring stability of the shell material, resolving the contradiction between emission performance and curing stability.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If pigments are pulverized and finely-dispersed to improve color characteristics, then brightness and color purity are enhanced, but expression of color characteristics becomes limited

Engineering Contradiction:
Improvebrightness and color purityVSAvoidcolor characteristic expression
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The patent changes the fundamental parameter of color generation from pigment-based absorption to quantum dot-based photoluminescence. By controlling the size parameter of quantum dots (typically 2-50 nm), the emission wavelength can be precisely tuned across the visible spectrum, achieving high brightness and color purity while maintaining versatile color characteristic expression that overcomes the limitations of pigment dispersion.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If inkjet printing is used to form color filters, then process complexity is reduced and material usage is decreased, but yield management becomes difficult

Engineering Contradiction:
Improveprocess simplificationVSAvoidyield management
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent incorporates quantum dots directly into the inkjet printing formulation, performing the color filter formation and quantum dot integration in a single preliminary action. This eliminates the need for separate quantum dot deposition and curing steps, simplifying the process while enabling precise control over material placement and composition, thus improving both process simplicity and yield management.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively stabilizes quantum dots, enhancing the reliability and efficiency of display devices by reducing quenching and maintaining emission efficiency, while also offering a non-solvent based application process.

Implementation Method 1

a curable composition comprising (A) quantum dots; (B) a polymerizable compound; (C) a phosphine compound represented by Chemical Formula 1; and (D) a polymerization initiator, wherein the polymerizable compound and the phosphine compound form a cross-linking body by the polymerization initiator during a curing process

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 2

forms a cross-linking body that stabilizes quantum dots through photocuring, preventing quenching and improving high-temperature stability

Methodology Applied
Scientific EffectPhotocuring: Photopolymerisation

Implementation Method 3

A curable composition including quantum dot

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS11773318B2Curable composition including quantum dot, resin layer using the same and display device including the resin layer
Publication Date: 2023.10.03 SAMSUNG SDI CO LTD
  • US11773318B2 patent drawing
  • US11773318B2 patent drawing
  • US11773318B2 patent drawing

AI summary

A curable composition includes (A) a quantum dot; (B) a polymerizable compound; (C) a compound represented by Chemical Formula 1; and (D) a polymerization initiator. A resin layer manufactured utilizing the curable composition, and a display device including the resin layer are also provided.In Chemical Formula, each substituent is the same as defined in the detailed description.