Cadmium-Free Quantum Dot Multi-Layered Shell Passivation

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Solution Overview

Problem

Current quantum dots face challenges in achieving enhanced luminous efficiency and chemical/thermal stability due to surface defects and the use of corrosive substances for surface modification, which can introduce halogens or halides that hinder device applications, and thick shell coatings complicate particle size and composition control.

Innovation Solution

A quantum dot with a core-shell structure featuring a Group III-V compound core, a multi-layered shell with a Group II-V compound first layer and a Group II-VI compound second layer, and an additional third layer, all without cadmium, to reduce surface defects and improve passivation, allowing for enhanced luminous efficiency and stability without using corrosive substances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a thick shell coating is applied to improve surface passivation and stability, then chemical and thermal stability are enhanced, but particle size control becomes complicated and manufacturing precision decreases

Engineering Contradiction:
Improvechemical and thermal stabilityVSAvoidparticle size control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The shell is divided into multiple thin sub-layers (first shell sub-layer, second shell sub-layer, third shell sub-layer) rather than using a single thick shell. Each sub-layer has a thickness of 1-3 monolayers, which collectively provides comprehensive surface passivation and stability while maintaining precise control over the overall particle size and composition.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If corrosive substances are used for surface modification to improve surface passivation, then luminous efficiency is enhanced, but halogens or halides are introduced that hinder device applications

Engineering Contradiction:
Improvesurface passivation qualityVSAvoidhalogen and halide contamination
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The invention changes the chemical composition parameters of the shell materials, using Group II-V compounds (such as Zn3P2, ZnSiN3) and Group III-V compounds (such as GaP, InP) instead of traditional corrosive substances. These alternative materials provide effective surface passivation and improve luminous efficiency without introducing harmful halogens or halides, thereby enabling safe device applications.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If a multi-layered shell structure is implemented to improve passivation, then luminous efficiency increases, but device complexity increases

Engineering Contradiction:
Improveluminous efficiencyVSAvoidshell structure complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

Each shell sub-layer is designed with specific local compositional characteristics tailored to its position and function. The first shell sub-layer uses Group II-V compounds for initial passivation, the second shell sub-layer uses Group III-V compounds for intermediate passivation, and the third shell sub-layer provides final surface protection. This localized optimization of material properties at different shell positions achieves superior overall passivation and luminous efficiency while maintaining a systematic structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The quantum dot exhibits improved quantum efficiency and photoluminescent properties, with a quantum efficiency of greater than 65% and a photoluminescent peak wavelength in the desired range, while maintaining chemical and thermal stability and avoiding the use of corrosive substances.

Implementation Method 1

The quantum dot may absorb light from an excitation source to be excited, and may emit energy corresponding to the energy bandgap of the quantum dots

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

The quantum dot exhibits a quantum confinement effect and has properties different from a bulk material having the same composition

Methodology Applied
Scientific EffectQuantum confinement effect:

Data Source

PatentUS11365348B2Quantum dot, production method thereof, and electronic device including the same
Publication Date: 2022.06.21 SAMSUNG ELECTRONICS CO LTD
  • US11365348B2 patent drawing
  • US11365348B2 patent drawing
  • US11365348B2 patent drawing

AI summary

A quantum dot includes a core including a first semiconductor nanocrystal and a multi-layered shell disposed on the core and including at least two layers, a production method thereof, and an electronic device including the same. The quantum dot does not include cadmium; the first semiconductor nanocrystal includes a Group III-V compound, the multi-layered shell includes a first layer surrounding at least a portion of a surface of the core, the first layer including a second semiconductor nanocrystal, the second semiconductor nanocrystal including a Group II-V compound, and a second layer disposed on the first layer, the second layer including a third semiconductor nanocrystal, the third semiconductor nanocrystal comprising a composition different from that of the second semiconductor nanocrystal.