Quantum Dot Spacing for High Efficiency QLED Displays

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Solution Overview

Problem

Quantum dot (QD) films with close-packed structures exhibit lower luminescence efficiency and stability due to Forster resonance energy transfer (FRET), which limits the performance of QD-LED displays.

Innovation Solution

Engineering QD films with quantum dots separated by a distance of 0.5-10 nm, using metal oxide coatings or core-material coatings to reduce FRET, thereby increasing the efficiency and stability of QD-LED devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If quantum dots are closely packed in QD films, then the device structure is compact and manufacturing is simplified, but Forster resonance energy transfer (FRET) occurs which reduces luminescence efficiency and stability

Engineering Contradiction:
Improvesimplicity of QD film structureVSAvoidluminescence efficiency and stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces an intermediary material layer between adjacent quantum dots to prevent direct contact and reduce FRET. This intermediary layer acts as a mediator that maintains electrical connectivity while optically isolating the quantum dots, thereby resolving the contradiction between compact structure and luminescence efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the physical and chemical parameters of the quantum dot interface by introducing materials with specific optical and electrical properties. By changing the refractive index, energy levels, and spacing parameters at the quantum dot interfaces, the patent reduces FRET while maintaining device performance.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If quantum dots are spaced apart by 0.5-10 nm to reduce FRET, then luminescence efficiency improves, but the device complexity increases due to additional coating layers

Engineering Contradiction:
Improveluminescence efficiencyVSAvoidstructure of QD layer
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs the intermediary coating layer to perform multiple functions simultaneously: it provides optical isolation to reduce FRET, maintains electrical connectivity for charge transport, and offers structural support for the quantum dot matrix. This multi-functionality reduces the need for separate layers, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs composite material structures where the intermediary layer combines materials with complementary properties - some components provide optical isolation while others facilitate charge transport. This composite approach allows a single layer to address multiple requirements, preventing excessive complexity in the QD layer structure.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The separation of quantum dots reduces FRET, enhancing the luminescence efficiency and stability of QD-LED displays, leading to improved device performance and extended lifetime.

Implementation Method 1

the shells of adjacent quantum dots are spaced apart by an average distance of 0.5-10 nm, for example, to mitigate the impact of Forster resonance energy transfer (FRET) within the QD layer

Methodology Applied
Scientific EffectForster resonance energy transfer (FRET):

Implementation Method 2

the size of the structure is small enough (e.g. less than tens of nanometers) that the electrical and optical characteristics differ from the bulk properties due to quantum confinement effects

Methodology Applied
Scientific EffectQuantum confinement effects:

Implementation Method 3

When an electric field is applied to a QD-LED electrons and holes move into the quantum dot layer where the electrons and holes are captured in the quantum dots and recombine, emitting photos

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10700236B2Quantum dot spacing for high efficiency quantum dot LED displays
Publication Date: 2020.06.30 APPLE INC
  • US10700236B2 patent drawing
  • US10700236B2 patent drawing
  • US10700236B2 patent drawing

AI summary

Quantum dot layers and display devices including quantum dot layers are described. In an embodiment the quantum dot layer includes quantum dots with coatings to adjust the spacing between adjacent quantum dots. In an embodiment, the coatings are metal oxide coatings and may create a charge transporting matrix. In an embodiment, the coatings are core-material coatings. The QD layers may be QD-LED compatible.