Quantum Dot Photoelectric Stack With ZrO2 for Air Stability

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Solution Overview

Problem

Quantum dot-based photoelectric devices face challenges in stability due to external atmosphere exposure and reduced photoreactivity caused by ligands, which affect their long-term operation and performance.

Innovation Solution

A photoelectric device structure incorporating a zirconium oxide (ZrO2) layer stacked on a zinc oxide (ZnO)/quantum dots (QDs) layer, where the ZrO2 layer serves as a channel layer, formed through a spin coating and heat treatment process, enhancing stability and reducing surface roughness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If quantum dots are used to achieve transparency, then transparency is improved, but stability in the atmosphere deteriorates due to external oxygen and moisture

Engineering Contradiction:
ImprovetransparencyVSAvoidstability in atmosphere
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

A zinc oxide (ZnO) shell is formed around the quantum dot core, creating a protective barrier that shields the quantum dots from atmospheric oxygen and moisture while maintaining the device's transparency. This thin film approach resolves the contradiction by providing environmental protection without compromising optical properties.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent employs a composite structure consisting of a quantum dot core surrounded by a zinc oxide shell. This composite material design combines the optical advantages of quantum dots with the protective properties of zinc oxide, simultaneously achieving transparency and atmospheric stability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If ligands are introduced to protect quantum dots, then stability is improved, but photoreactivity deteriorates due to defects induced by ligands

Engineering Contradiction:
ImprovestabilityVSAvoidreduced photoreactivity
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent eliminates the need for traditional organic ligands by using a zinc oxide shell for protection. This extraction of harmful ligands removes the source of photoreactivity reduction while maintaining stability through the inorganic shell structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The zinc oxide shell acts as an intermediary protective layer between the quantum dot core and the external environment. This mediator provides the necessary protection and stability without introducing the defects that ligands would create, thereby preserving photoreactivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ZrO2 layer improves the device's photosensitivity, photoresponsivity, and stability, enabling long-term operation with high transparency and reduced defects, achieving a photosensitivity of 6.67×105 and photoresponsivity of 0.81 A/W, while maintaining electrical characteristics over 30 days under controlled humidity.

Implementation Method 1

A photoelectric device based on quantum dots with a zirconium oxide (ZrO2) layer formed on top to protect the quantum dots from the external atmosphere and enhance their photoresponse characteristics

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

The zirconium oxide layer may be formed by a spin coating process

Methodology Applied
Scientific EffectSpin coating: Spin Coating

Data Source

PatentUS20240250198A1Photoelectric device based on quantum dots and its manufacturing method
Publication Date: 2024.07.25 UNIVERSITY INDUSTRY COOPERATION GROUP OF KYUNG HEE UNIVERSITY
  • US20240250198A1 patent drawing
  • US20240250198A1 patent drawing
  • US20240250198A1 patent drawing

AI summary

The present disclosure relates to a photoelectric device based on quantum dots with a zirconium oxide (ZrO2) layer and its manufacturing method. The photoelectric device includes a substrate; a zinc oxide layer stacked on the substrate; a quantum dots (QDs) layer stacked on the zinc oxide layer; and a zirconium oxide layer stacked on the QDs layer. According to the present disclosure, the zirconium oxide layer enables the photoelectric device to secure stability in the atmosphere, and the removal of defects caused by ligands of quantum dots, thereby anticipating improved performance of the photoelectric device.