Quantum Interposer Assembly Without PCB Bonding Failures

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Solution Overview

Problem

Traditional qubit chip assemblies require multiple bonding operations, which can lead to mechanical failures due to thermal expansion coefficient mismatches between the interposer chip and the PCB, and non-superconducting components in PCBs cause signal losses in quantum circuits.

Innovation Solution

Directly coupling an interposer chip to electrical connectors without a PCB, using superconducting transmission lines and enclosures with pressure connections to establish a secure and efficient electrical link between qubit chips and connectors, while shielding against electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a PCB is used to couple the interposer chip to electrical connectors, then the assembly provides mechanical support and electrical connection, but thermal expansion coefficient mismatches cause bonding failures

Engineering Contradiction:
Improvebonding reliabilityVSAvoidassembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the PCB from the assembly, extracting the source of thermal expansion mismatches and bonding failures. The interposer chip is directly coupled to electrical connectors without requiring a PCB substrate, thereby eliminating the reliability issues associated with thermal expansion coefficient differences between the interposer chip and PCB.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the functions of the interposer chip and electrical connectors by directly coupling them together. This integration eliminates intermediate bonding interfaces that would be susceptible to thermal stress, reducing the number of potential failure points while maintaining both mechanical support and electrical connection functions.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a PCB is used in the quantum circuit assembly, then electrical connection is established, but non-superconducting components cause signal losses

Engineering Contradiction:
Improvesignal integrityVSAvoidcircuit architecture
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the PCB from the quantum circuit assembly, eliminating non-superconducting components that cause signal losses. By directly coupling the interposer chip to electrical connectors, the design removes sources of electromagnetic interference and resistive losses, thereby improving signal integrity for quantum circuits.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If multiple bonding operations are performed to assemble the qubit chip assembly, then components are connected, but mechanical failures occur due to thermal expansion mismatches

Engineering Contradiction:
Improveassembly processVSAvoidmechanical stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent merges the interposer chip and electrical connectors into a directly coupled assembly, reducing the number of separate bonding operations required. This consolidation decreases the total number of bonding interfaces that could fail due to thermal expansion mismatches, thereby improving mechanical stability while simplifying the assembly process.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the number of bonding operations, minimizes mechanical failures, and maintains signal integrity by using superconducting materials for efficient electrical communication and shielding, thereby enhancing the reliability and performance of quantum circuits.

Implementation Method 1

The interposer chip can comprise a superconducting transmission line coupling the qubit chip to the contact pad

Methodology Applied
Scientific EffectSuperconductivity: Superconductivity

Implementation Method 2

The electrical connector can establish an electrical communication between a wire and a contact pad of the interposer chip

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

the qubit chip enclosure lid can further comprise a pressing device positioned on the first side of the qubit chip enclosure lid

Methodology Applied
Scientific EffectMechanical pressure: Pressure Increase

Implementation Method 4

shielding a qubit chip of the qubit chip assembly from electromagnetic interference via an isolation barrier that extends from the qubit chip enclosure lid

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS11908756B2Interposer chips and enclosures for quantum circuits
Publication Date: 2024.02.20 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US11908756B2 patent drawing
  • US11908756B2 patent drawing
  • US11908756B2 patent drawing

AI summary

Techniques regarding qubit chip assemblies are provided. For example, one or more embodiments described herein can include an apparatus that can comprise a qubit chip positioned on an interposer chip. The apparatus can also comprise an electrical connector in direct contact with the interposer chip. The electrical connector can establish an electrical communication between a wire and a contact pad of the interposer chip that is coupled to the qubit chip.