Quantum Rod Layer for LCD Brightness and Color Reproduction

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Solution Overview

Problem

Existing liquid crystal display devices face challenges in simultaneously improving color reproducibility and brightness, as previous solutions with complex multilayer structures either fail to enhance both aspects effectively or require costly and complex optical sheet members.

Innovation Solution

A liquid crystal display device configuration featuring a backlight that emits unpolarized blue light, a reflective polarizing layer converting it to linearly polarized light, and a quantum rod layer converting blue light to red and green light, with a liquid crystal panel aligned to optimize polarization direction, enhancing light use efficiency and color reproduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a complex multilayer optical sheet member is provided between backlight and polarizing plate to improve light use efficiency, then brightness is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
ImprovebrightnessVSAvoidoptical sheet member constitution
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent combines multiple optical functions (polarization, light recycling, wavelength conversion) into a single integrated quantum rod layer structure. The quantum rod layer simultaneously converts blue light to green and red wavelengths while the reflective polarizing layer recycles polarized light, eliminating the need for separate optical sheet members and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The quantum rod layer serves multiple functions: it acts as a wavelength converter (blue to green/red), a light guide, and works in conjunction with the reflective polarizing layer for light recycling. This multi-functionality replaces what would traditionally require multiple separate optical components, thereby improving brightness without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If traditional optical sheet members are used to improve light recycling, then brightness is improved, but manufacturing cost increases

Engineering Contradiction:
ImprovebrightnessVSAvoidmanufacturing cost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent changes the material parameters by using quantum rods with specific size distributions (5-50 nm diameter, 20-200 nm length) and controlled aspect ratios. By adjusting these physical parameters, the quantum rod layer achieves superior light conversion efficiency and optical properties that reduce the need for additional expensive optical components, thereby lowering overall manufacturing costs while improving brightness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures: quantum rods dispersed in a transparent resin matrix, combined with reflective polarizing layers. This composite approach creates a material with enhanced optical properties (wavelength conversion + polarization + light guiding) that replaces multiple separate optical sheets, reducing both complexity and manufacturing cost while improving light recycling efficiency.

Inventive Principle:
Principle #40Composite materials

3Use of energy by moving object

If blue light from backlight is directly used without wavelength conversion, then light use efficiency is maintained, but color reproducibility deteriorates

Engineering Contradiction:
Improvelight use efficiencyVSAvoidcolor reproducibility
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The patent applies local quality by using quantum rods with specific size ranges (5-50 nm diameter) that selectively convert blue light to specific green and red wavelengths. Different regions of the spectrum are addressed by quantum rods of different sizes, enabling precise color control while maintaining high light use efficiency. The quantum rod layer creates localized wavelength conversion zones that improve color reproducibility without significant energy loss.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves both color reproducibility and brightness by optimizing light recycling and polarization efficiency, reducing the complexity and cost of the optical structure.

Implementation Method 1

a reflective polarizing layer which is provided on an emission side of the backlight and converts blue light to linearly polarized light

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

a quantum rod layer which is provided on a blue linearly polarized light emission side of the reflective polarizing layer and converts blue linearly polarized light to red linearly polarized light and green linearly polarized light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS9891467B2Liquid crystal display device
Publication Date: 2018.02.13 FUJIFILM CORP
  • US9891467B2 patent drawing
  • US9891467B2 patent drawing
  • US9891467B2 patent drawing

AI summary

A liquid crystal display device includes a backlight that emits unpolarized blue light, a reflective polarizing layer which is provided on an emission side of the backlight and converts blue light to linearly polarized light, a quantum rod layer which is provided on a blue linearly polarized light emission side of the reflective polarizing layer and converts blue linearly polarized light to red linearly polarized light and green linearly polarized light using multiple quantum rods, and a liquid crystal panel disposed on a red linearly polarized light and green linearly polarized light emission side. In the quantum rod layer, a polarization direction of the blue linearly polarized light emitted from the reflective polarizing layer and a long axis direction of the quantum rods are parallel to each other.