Quantum Computing for Manufacturing Standard Work Matrices

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Solution Overview

Problem

Organizations face challenges in efficiently improving processes and reducing waste in manufacturing settings due to the complexity of analyzing large amounts of data and implementing effective process improvements, which traditional systems and computers struggle to manage.

Innovation Solution

The use of quantum computing and machine learning algorithms to analyze vast amounts of data, identify areas for improvement, and generate standard work matrices that optimize processes, leveraging quantum processors to analyze manufacturing metrics, fault codes, and feedback data to pinpoint the most critical issues and implement targeted improvements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional systems and computers are used to analyze manufacturing data, then the system complexity remains manageable, but the ability to handle large amounts of data and identify process improvement opportunities is insufficient

Engineering Contradiction:
Improveprocess improvement efficiencyVSAvoiddata analysis capability
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces traditional computer-based data analysis systems with quantum computing systems. The quantum processor utilizes quantum mechanical phenomena (superposition, entanglement, interference) to process manufacturing data, enabling exponential scaling of computational power to handle large datasets and identify process improvement opportunities that are intractable for classical systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental parameters of computation by transitioning from classical binary bits to quantum bits (qubits). This parameter change enables the system to process multiple states simultaneously through quantum superposition, dramatically increasing the capacity to analyze complex manufacturing data and generate standard work matrices for process improvement.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If quantum computing is used to analyze vast amounts of data, then the ability to identify process improvement opportunities increases, but the device complexity increases

Engineering Contradiction:
Improvedata analysis accuracyVSAvoidquantum processing system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces a hybrid architecture where a quantum processor works in conjunction with classical computing systems. The quantum processor handles specific quantum algorithms for data analysis and standard work matrix generation, while classical systems manage data preprocessing, post-processing, and overall system coordination. This intermediary approach enables quantum-enhanced accuracy while managing complexity through division of labor.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If standard work matrices are generated using machine learning and quantum processing, then execution of standard work improves, but the initial implementation cost and complexity increase

Engineering Contradiction:
Improvestandard work executionVSAvoidgeneration system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs machine learning algorithms trained on historical manufacturing data to pre-generate standard work matrices before quantum processing. This preliminary action using classical ML reduces the complexity of quantum computations required, as the quantum processor only needs to optimize and refine pre-processed data, thereby improving standard work execution reliability while managing implementation complexity.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12106180B2Machine learning and computer-based generation of standard work matrices for improving execution of a standard work
Publication Date: 2024.10.01 ONEFIVEFIFTY LLC
  • US12106180B2 patent drawing
  • US12106180B2 patent drawing
  • US12106180B2 patent drawing

AI summary

Methods and computer program products for organization and improvement of systems, processes, and operations for performing work. A system includes a database for storing metric data, a quantum computer in communication with the database, and a server in communication with the database and the quantum computer. Instructions implemented by the server include providing the metric data associated with the plurality of projects to the quantum computer for the quantum computer to quantify metrics for each of the plurality of projects and receiving quality improvement analysis from the quantum computer for the plurality of projects. The instructions include identifying five or fewer projects of the plurality of projects based on which of the plurality of projects fails a quality threshold for the metric data by a greatest margin.