Quaternary Alloy Quantum Well Nanocrystals for Cadmium-Free Blue Absorption

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Solution Overview

Problem

Cadmium-free quantum dots exhibit inferior photoluminescence properties and stability compared to cadmium-based quantum dots, leading to reduced blue light absorption and luminance in display devices, which complicates the issue of blocking excitation light in quantum dot-based color filters without increasing manufacturing costs or optical losses.

Innovation Solution

A quantum dot structure comprising a template with a first semiconductor nanocrystal, a quantum well layer made of an alloy semiconductor nanocrystal including indium, phosphorus, zinc, and a chalcogen element, and a shell with a different zinc chalcogenide composition, which enhances blue light absorption and emission efficiency without using cadmium, thereby improving luminance and reducing the need for light scatterers or blue light cut filters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If cadmium-free quantum dots are used, then environmental safety is improved, but photoluminescence properties and stability deteriorate

Engineering Contradiction:
Improveenvironmental safetyVSAvoidphotoluminescence stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent employs a composite core-shell structure where the core contains InPZnS quantum well nanocrystals and the shell contains ZnSe or ZnS semiconductor nanocrystals. This composite architecture combines the advantages of different materials: the InPZnS core provides tunable bandgap and photoluminescence properties, while the ZnSe/ZnS shell provides protective encapsulation and enhanced stability, achieving both environmental safety and reliable photoluminescence performance without using cadmium

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating distinct regions with different compositions and functions within the quantum dot structure. The core region (InPZnS) is optimized for light absorption and emission with controlled bandgap energy, while the shell region (ZnSe/ZnS) is optimized for protection and stability. This spatial differentiation of material properties allows each region to perform its specific function optimally, resolving the contradiction between environmental safety and photoluminescence stability

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If cadmium-free quantum dots are used, then environmental safety is improved, but blue light absorption capability deteriorates

Engineering Contradiction:
Improveenvironmental safetyVSAvoidblue light absorption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent utilizes parameter changes by adjusting the composition ratios of In, P, Zn, and S in the InPZnS quantum well nanocrystal core, as well as varying the shell thickness and composition (ZnSe or ZnS). By controlling these parameters, the bandgap energy is optimized to enhance blue light absorption capability while maintaining the cadmium-free composition, thus achieving both environmental safety and improved blue light absorption

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The composite core-shell structure enables enhanced blue light absorption through the synergistic effect of InPZnS core and ZnSe/ZnS shell. The core's tunable bandgap allows efficient blue light absorption, while the shell's high refractive index and appropriate band alignment improve light harvesting and reduce recombination losses, collectively enhancing blue light absorption capability without compromising environmental safety

Inventive Principle:
Principle #40Composite materials

3Use of energy by moving object

If quantum well layer with alloy semiconductor nanocrystal is added, then blue light absorption is improved, but device complexity increases

Engineering Contradiction:
Improveblue light absorptionVSAvoidquantum dot structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the quantum dot into distinct functional segments: the InPZnS quantum well nanocrystal core and the ZnSe/ZnS shell. This segmentation allows each part to be independently optimized for its specific function (light absorption in the core, protection and stability in the shell) while being synthesized through a integrated core-shell growth process, thus improving blue light absorption without proportionally increasing device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs the nested doll principle by placing the InPZnS quantum well nanocrystal core inside the ZnSe/ZnS shell, creating a hierarchical core-shell structure. This nesting approach allows the complex multi-component InPZnS core to be encapsulated and stabilized by the simpler shell structure, enabling enhanced blue light absorption through the core's alloy composition while the outer shell provides a simpler protective interface, thus managing overall structural complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed quantum dot structure achieves enhanced blue light absorption and emission efficiency, improving luminance in display devices while minimizing the use of light scatterers and reducing manufacturing costs, thus addressing the limitations of cadmium-free quantum dots in existing technologies.

Implementation Method 1

A quantum well layer which includes an alloy semiconductor nanocrystal... the quantum dot absorbs energy from an excitation source, e.g., light or an applied electric current, and upon relaxation to the ground state the quantum dot emits light energy corresponding to a bandgap energy of the quantum dot

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

Because the semiconductor nanocrystal particle has a relatively small size, the nanocrystal particle has a large surface area per a unit volume, and thereby, the particle exhibits a quantum confinement effect and will have different properties than bulk materials of the same chemical composition

Methodology Applied
Scientific EffectQuantum confinement effect:

Data Source

PatentUS12031070B2Quantum well nanocrystals with quaternary alloy structure for improved light absorption
Publication Date: 2024.07.09 SAMSUNG DISPLAY CO LTD
  • US12031070B2 patent drawing
  • US12031070B2 patent drawing
  • US12031070B2 patent drawing

AI summary

A quantum dot, and a quantum dot composite and a device including the same are disclosed, wherein the quantum dot includes a template including a first semiconductor nanocrystal, a quantum well (e.g., quantum well layer) disposed on the template and a shell disposed on the quantum well, the shell including a second semiconductor nanocrystal, and wherein the quantum dot does not include cadmium, wherein the first semiconductor nanocrystal includes a first zinc chalcogenide, wherein the second semiconductor nanocrystal includes a second zinc chalcogenide, and the quantum well layer includes an alloy semiconductor nanocrystal including indium (In), phosphorus (P), zinc (Zn), and a chalcogen element wherein a bandgap energy of the alloy semiconductor nanocrystal is less than a bandgap energy of the first semiconductor nanocrystal and less than a bandgap energy of the second semiconductor nanocrystal.