Quarter-Wave Stub Antenna Coupling Without Solder in Hearing Aids

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Solution Overview

Problem

Existing hearing assistance devices face challenges in manufacturing complexity and cost due to the need for conventional soldering processes in antenna connections, which can be costly and complex.

Innovation Solution

The implementation of a solderless non-contacting electrical coupling using an antenna feed arm arrangement, where the feed arm is integral to the flexible circuit substrate, eliminating the need for direct physical contact and allowing for reduced manufacturing complexity and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional soldering processes are used for antenna connections, then reliable electrical coupling is achieved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improveelectrical coupling reliabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical soldering process with an electrical field-based solution. The feed arm extends over the antenna element to establish electrical coupling through electromagnetic field interaction rather than direct physical contact, eliminating the need for soldering while maintaining reliable electrical connection

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The feed arm acts as an intermediary element that establishes electrical coupling between the antenna element and the circuit board without direct contact. The quarter-wave stub section of the feed arm serves as the mediating structure that enables non-contact electrical connection, simplifying manufacturing while ensuring reliable signal transmission

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If conventional soldering processes are used for antenna connections, then reliable electrical coupling is achieved, but manufacturing cost increases

Engineering Contradiction:
Improveelectrical coupling reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent eliminates costly soldering operations by substituting them with a non-contact electrical coupling mechanism. The feed arm structure with its quarter-wave stub enables reliable electrical connection through field interaction, removing the need for expensive soldering materials and specialized soldering equipment

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The feed arm structure is designed to self-align and self-couple with the antenna element through its geometric configuration. The extended feed arm naturally positions itself over the antenna element, and the quarter-wave stub automatically establishes the correct electrical coupling without requiring complex assembly procedures or additional fastening operations

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces manufacturing complexity and cost while maintaining effective electrical coupling, enabling efficient communication with wireless assistive listening systems and other devices, such as televisions and computers, across various frequencies.

Implementation Method 1

A section of the feed arm arrangement extends over the antenna and establishes a non-contacting electrical coupling with the antenna

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Data Source

PatentEP3393142B1Hearing assistance device incorporating a quarter wave stub as a solderless antenna connection
Publication Date: 2023.10.18 STARKEY LABORATORIES INC
  • EP3393142B1 patent drawingFigure 1
  • EP3393142B1 patent drawingFigure 2
  • EP3393142B1 patent drawingFigure 3

AI summary

A hearing assistance device for use by a wearer comprises an enclosure and a substrate comprising a circuit board disposed in the enclosure. An antenna is disposed within or on the enclosure. A feed arm arrangement is coupled to the circuit board. A section of the feed arm arrangement extends over the antenna and establishes a non-contacting electrical coupling with the antenna. The section of the feed arm arrangement extending over the antenna can have an electrical length of approximately one-quarter of a wavelength of a signal transmitted or received by the antenna.