Quartz Electrode Aging for Discharge Ionization Current Detectors

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Solution Overview

Problem

Discharge ionization current detectors using dielectric-barrier discharge face challenges in reducing the background noise of detection signals, particularly due to adsorbed water on quartz electrodes, which affects sensitivity and dynamic range, especially when high sensitivity is required.

Innovation Solution

An aging treatment method involving the use of mixed inert gases with greater atomic weight than plasma gases to suppress initial gas discharge and promote desorption of adsorbed molecules, reducing background noise by continuously generating dielectric-barrier discharge with a cleaning gas mixture during the treatment process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If quartz is used as the dielectric material for covering the discharge electrode, then the stability of plasma generation is improved and electrode deterioration is suppressed, but adsorbed water on the quartz surface increases the background of the detection signal

Engineering Contradiction:
Improvestability of plasma generationVSAvoidbackground of detection signal
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies a preliminary aging treatment to the quartz dielectric material before actual use. This treatment involves exposing the quartz to plasma or heating it to high temperatures to pre-remove adsorbed water and other contaminants. By performing this cleaning action in advance, the background signal is reduced before measurements begin, while maintaining the quartz's plasma generation stability during operation.

Inventive Principle:
Principle #10Preliminary action

2Object-generated harmful factors

If baking treatment is applied to remove adsorbed water on quartz, then the background of the detection signal is reduced, but the treatment time increases to several hours to several days

Engineering Contradiction:
Improvebackground of detection signalVSAvoidtreatment time
Core Design Contradiction:
Object-generated harmful factorsVSLoss of time

Solution Approach 1:

The patent changes the parameter of the treatment method from thermal baking to plasma treatment. Plasma treatment achieves the same effect of removing adsorbed water but in a much shorter time period. The plasma provides highly reactive species that rapidly desorb and decompose adsorbed molecules on the quartz surface, reducing the treatment time from hours/days to minutes or short periods.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the thermal mechanism (baking) with a plasma chemical mechanism. Instead of using heat to desorb water molecules, the patent uses plasma-generated reactive species (ions, electrons, radicals) to chemically interact with and remove adsorbed contaminants more efficiently and rapidly.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If plasma gas is used for aging treatment, then the treatment is simple, but the background noise reduction is insufficient compared to using mixed inert gases with greater atomic weight

Engineering Contradiction:
Improvesimplicity of treatmentVSAvoidbackground noise
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent changes the parameter of the aging treatment gas from pure plasma gas to a mixture containing inert gases with greater atomic weight (such as argon or xenon). These heavier inert gases have different plasma characteristics that enhance the removal of adsorbed water and contaminants from the quartz surface, achieving superior background noise reduction compared to using plasma gas alone.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method significantly reduces background noise to levels unattainable with conventional treatments, enhancing detection sensitivity and achieving higher signal-to-noise ratios with the same processing time, thereby improving the overall performance of the detector.

Implementation Method 1

there is a discharge ionization current detector which adopts a method for generating plasma by dielectric-barrier discharge

Methodology Applied
Scientific EffectDielectric-barrier discharge: Electric Arc

Implementation Method 2

generating plasma by dielectric-barrier discharge (Patent Document 1)

Methodology Applied
Scientific EffectPlasma generation: Plasma

Implementation Method 3

since the surface of a discharge electrode is covered with a dielectric material, there is not much emission of thermal electrons, secondary electrons and the like that occur in the case of generating discharge between metal electrodes

Methodology Applied
Scientific EffectDielectric barrier effect: Dielectric

Implementation Method 4

Quartz has adsorption with respect to water, and adsorbed water will be present on the surface of quartz exposed to air

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 5

the adsorbed water on the surface of quartz covering the discharge electrode is ionized and detected

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 6

the adsorbed water on the quartz is removed by applying, after installation of the detector, a baking treatment of heating the detector at a temperature higher than the temperature to be used for several hours to several days

Methodology Applied
Scientific EffectBaking treatment: Heat Treatment

Implementation Method 7

heating the detector at a temperature higher than the temperature to be used for several hours to several days

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 8

an aging treatment of performing plasma generation same as at the time of normal measurement at a plasma generation section

Methodology Applied
Scientific EffectAging treatment:

Implementation Method 9

continuously generating dielectric-barrier discharge with a cleaning gas mixture during the treatment process

Methodology Applied
Scientific EffectDielectric-barrier discharge: Electric Arc

Data Source

PatentUS9513257B2Discharge ionization current detector and method for aging treatment of the same
Publication Date: 2016.12.06 SHIMADZU CORP
  • US9513257B2 patent drawing
  • US9513257B2 patent drawing
  • US9513257B2 patent drawing

AI summary

An aging treatment is performed by using cleaning gas obtained by mixing inert gas, as an impurity, to plasma gas. Plasma generation by dielectric-barrier discharge is performed until a predetermined period of time has elapsed by applying high AC voltage to an electrode while supplying the cleaning gas to a dielectric tube from a gas inlet.