Quartz Orientation in Guided SAW Resonators to Suppress Bulk Radiation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current Surface Acoustic Wave (SAW) devices face challenges in achieving high performance due to acoustic radiation losses in bulk substrates, which affect electromechanical coupling, resonator quality factor, and temperature stability, particularly in RF applications.

Innovation Solution

The use of a quartz carrier substrate with specific orientations and a piezoelectric layer, such as Lithium Tantalate or Lithium Niobate, to guide acoustic energy and suppress bulk radiation, enhancing electromechanical coupling, resonator quality factor, and temperature coefficient of frequency parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional SAW devices use standard substrate orientations, then manufacturing is simpler, but acoustic radiation losses in bulk substrates reduce electromechanical coupling and resonator quality factor

Engineering Contradiction:
Improveelectromechanical coupling factorVSAvoidquartz substrate orientation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by optimizing the quartz substrate orientation angles (specifically Y-cut rotations between 55-80 degrees and propagation directions between 75-105 degrees) to maximize electromechanical coupling factor and resonator quality factor while minimizing acoustic radiation losses into the bulk substrate

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional SAW devices use standard substrate orientations, then device structure is simpler, but temperature coefficient of frequency stability deteriorates

Engineering Contradiction:
Improvefrequency stabilityVSAvoidsubstrate orientation specification
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes temperature coefficient of frequency (TCF) by selecting specific quartz substrate orientation parameters (Y-cut rotation angles and propagation directions) that minimize TCF variations across temperature ranges, thereby improving frequency stability for RF applications

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If acoustic energy is not guided properly, then device structure is simpler, but bulk radiation increases causing higher insertion losses

Engineering Contradiction:
Improveinsertion lossVSAvoidacoustic guidance structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating a guided acoustic wave structure where the piezoelectric layer and electrode configuration are locally optimized to confine and guide acoustic energy along the surface, preventing bulk radiation and reducing insertion losses in specific device regions

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the performance of SAW devices by increasing electromechanical coupling, resonator quality factor, and reducing temperature coefficient variations, leading to better frequency stability and reduced insertion losses.

Implementation Method 1

a piezoelectric layer on a surface of the quartz carrier substrate

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The quartz carrier substrate includes an orientation that provides improved performance parameters for the SAW device

Methodology Applied
Scientific EffectSurface acoustic wave guidance: Surface Acoustic Wave

Data Source

PatentEP3474447B1Quartz orientation for guided saw devices
Publication Date: 2022.09.14 QORVO US INC
  • EP3474447B1 patent drawingFigure 1~2
  • EP3474447B1 patent drawingFigure 3
  • EP3474447B1 patent drawingFigure 4~5

AI summary

Guided Surface Acoustic Wave (SAW) devices with improved quartz orientations are disclosed. A guided SAW device (44) includes a quartz carrier substrate (48), a piezoelectric layer (46) on a surface of the quartz carrier substrate, and at least one interdigitated transducer (52) on a surface of the piezoelectric layer opposite the quartz carrier substrate. The quartz carrier substrate includes an orientation that provides improved performance parameters for the SAW device, including electromechanical coupling factor, resonator quality factor, temperature coefficient of frequency, and delta temperature coefficient of frequency.