Quasi-Solid Electrolyte for Lithium Batteries

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Rechargeable lithium metal and lithium-ion batteries face challenges such as dendrite formation, thermal runaway, and flammability issues due to volatile organic solvents, limiting their commercialization and safety, especially in lithium-sulfur cells, which require a non-flammable electrolyte with high energy density and long cycle life.

Innovation Solution

A non-flammable quasi-solid electrolyte is developed by dissolving a high concentration of lithium salt in an organic solvent, reducing vapor pressure and increasing the flash point, allowing for a safe and stable lithium battery with enhanced energy density and cycle life, suitable for lithium metal and lithium-ion batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If organic liquid solvents are used in the electrolyte to enable lithium ion transport, then the battery can operate with good ionic conductivity, but the electrolyte becomes flammable and volatile leading to thermal runaway

Engineering Contradiction:
Improveionic conductivityVSAvoidflammability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the concentration parameter of lithium salt in the electrolyte from conventional low concentrations (0.5-2.0 M) to very high concentrations (5.0-20.0 M). This parameter change transforms the electrolyte from a flammable liquid to a non-flammable quasi-solid gel structure, eliminating thermal runaway while maintaining ionic conductivity through the high density of lithium ions available for transport

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system combining lithium salt, organic solvent, and gel-forming additive. This composite structure integrates the ionic conductivity of the lithium salt-solvent system with the structural stability and non-flammability of the gel network, achieving both good ionic transport and thermal safety

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If lithium metal is used as the anode to achieve high energy density, then the battery capacity increases significantly, but dendrites form during cycling causing internal shorting and thermal runaway

Engineering Contradiction:
Improveenergy densityVSAvoidcycling stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the electrolyte physical state parameter from liquid to quasi-solid gel through very high lithium salt concentration. This parameter change modifies the interface properties between electrolyte and lithium metal anode, suppressing dendrite formation by providing a more uniform lithium ion flux distribution while maintaining high energy density through lithium metal anode

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If conventional low concentration electrolyte is used to ensure good flowability and ionic conductivity, then the battery operates efficiently, but the electrolyte remains highly flammable and volatile

Engineering Contradiction:
Improveionic conductivityVSAvoidvolatility
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent changes the concentration parameter to very high levels (5.0-20.0 M lithium salt), which fundamentally alters the electrolyte's physical properties. The high concentration creates a quasi-solid gel structure that eliminates volatility and flammability while maintaining ionic conductivity through the abundant lithium ion population in the concentrated system

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The high-concentration lithium salt electrolyte suppresses flammability, facilitates lithium ion transport, and prevents dendrite growth, achieving high energy density and long cycle life in lithium batteries, addressing safety and performance concerns.

Implementation Method 1

removing a portion of the first liquid solvent to obtain said quasi-solid electrolyte having a final lithium salt concentration higher than the first concentration so that the electrolyte exhibits a vapor pressure less than 0.01 kPa when measured at 20° C.

Methodology Applied
Scientific EffectVapor pressure reduction: Vapour Pressure

Implementation Method 2

a flash point at least 20 degrees Celsius higher than the flash point of the first liquid solvent alone, a flash point higher than 150° C., or no detectable flash point

Methodology Applied
Scientific EffectFlash point increase:

Implementation Method 3

dissolving a high concentration of lithium salt in an organic solvent, reducing vapor pressure and increasing the flash point, allowing for a safe and stable lithium battery with enhanced energy density and cycle life

Methodology Applied
Scientific EffectIon transport: Electrolyte

Implementation Method 4

The high-concentration lithium salt electrolyte suppresses flammability, facilitates lithium ion transport, and prevents dendrite growth, achieving high energy density and long cycle life in lithium batteries

Methodology Applied
Scientific EffectDendrite suppression:

Data Source

PatentUS20210344038A1Method of producing non-flammable quasi-solid electrolyte and a quasi-solid electrolyte/separator layer for use in a lithium battery
Publication Date: 2021.11.04 HONEYCOMB BATTERY CO
  • US20210344038A1 patent drawing
  • US20210344038A1 patent drawing
  • US20210344038A1 patent drawing

AI summary

Provided is a method of producing a non-flammable quasi-solid electrolyte for a lithium battery, the method comprising (A) dissolving a lithium salt in a first liquid solvent to obtain a mixture having a first concentration of lithium salt less than 3.0 M (mole/L), but greater than 0.001M; and (B) removing a portion of the first liquid solvent to obtain the quasi-solid electrolyte having a final lithium salt concentration higher than the first concentration so that the electrolyte exhibits a vapor pressure less than 0.01 kPa when measured at 20° C., a vapor pressure less than 60% of the vapor pressure of the first liquid solvent alone, a flash point at least 20 degrees Celsius higher than a flash point of the first liquid solvent alone, a flash point higher than 150° C., or no detectable flash point.