Quaternary Ammonium Salt Catalyst for Stable Asymmetric Cyclopropanation

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Solution Overview

Problem

The existing methods for producing cyclopropane compounds using N-benzylcinchonidinium as an asymmetric catalyst are not stable under basic conditions, leading to decomposition and the need for excessive catalyst usage.

Innovation Solution

A quaternary ammonium salt represented by formula (5) is developed, which is optically active and exhibits excellent stability under basic conditions, allowing for the production of optically active cyclopropane compounds as an asymmetric catalyst.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If N-benzylcinchonidinium compound is used as asymmetric catalyst in the presence of sodium hydroxide, then the cyclopropane compound can be produced, but the catalyst decomposes during the reaction requiring excessive catalyst usage

Engineering Contradiction:
Improvecatalyst stabilityVSAvoidcatalyst amount
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent modifies the chemical structure of the catalyst by changing parameters such as the basicity of the nitrogen atom and the steric environment around it. Specifically, the invention uses quaternary ammonium salts with adjusted alkyl groups and aromatic substituents to reduce basicity and enhance stability under basic conditions, allowing the catalyst to maintain activity without excessive decomposition

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite catalyst system by combining the quaternary ammonium salt with specific counterions and aromatic substituents. The composite structure integrates electron-donating or electron-withdrawing groups on the aromatic ring to fine-tune the catalyst's stability and selectivity, resulting in a more robust asymmetric catalyst that resists decomposition in basic media

Inventive Principle:
Principle #40Composite materials

2Productivity

If N-benzylcinchonidinium compound is used as asymmetric catalyst, then the reaction can proceed, but the catalyst is not stable under basic conditions leading to decomposition

Engineering Contradiction:
Improvereaction efficiencyVSAvoidcatalyst stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent adjusts key chemical parameters of the catalyst including the pKa of the ammonium group, the steric bulk of alkyl substituents, and the electronic properties of aromatic groups. These parameter changes reduce the catalyst's susceptibility to nucleophilic attack by hydroxide ions while maintaining its ability to facilitate the asymmetric cyclopropanation reaction efficiently

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent develops a catalyst that can be used in lower amounts and potentially lower grades of purity since it is designed to be more tolerant of basic conditions. The catalyst system is optimized to function effectively even with partial decomposition, reducing the need for highly stable, expensive catalyst variants

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS9259723B2Quaternary ammonium salt
Publication Date: 2016.02.16 SUMITOMO CHEM CO LTD
  • US9259723B2 patent drawing
  • US9259723B2 patent drawing
  • US9259723B2 patent drawing

AI summary

A quaternary ammonium salt represented by formula (5)(wherein R1 represents an alkyl group having 1 to 4 carbon atoms, R2 represents an alkyl group having 1 to 10 carbon atoms, R3 represents an alkyl group having 1 to 10 carbon atoms that is optionally substituted with one or more phenyl groups; or a phenyl group that optionally has one or more groups selected from the group consisting of alkyl groups having 1 to 10 carbon atoms and a trifluoromethyl group, R4 represents an alkyl group having 1 to 4 carbon atoms, R5 represents an alkyl group having 1 to 10 carbon atoms, C* represents an asymmetric carbon atom, and X− represents a halide ion) can be used as a catalyst having good stability under basic conditions.