Hydrophobic Quaternized Copolymers for Enhanced Oil Recovery

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Solution Overview

Problem

Current Enhanced Oil Recovery (EOR) polymers face solubility issues due to low water solubility of quaternized amine-functional monomers, which affects their viscosity, gel formation, and filtration properties, limiting their effectiveness in tertiary mineral oil production.

Innovation Solution

A process is developed to prepare a water-soluble copolymer by reacting a specific monomer with at least one monoethylenically unsaturated anionic monomer and a monoethylenically unsaturated non-ionic monomer in the presence of an additive, enhancing solubility and EOR properties, involving the use of hydrophobically associating copolymers with additives like sodium diisooctyl sulfosuccinate to improve solubility and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If quaternized amine-functional monomers are used to enhance EOR properties, then oil recovery effectiveness is improved, but water solubility deteriorates

Engineering Contradiction:
ImproveEOR effectivenessVSAvoidwater solubility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The polymer is segmented into distinct functional blocks: hydrophobic quaternized amine segments for EOR effectiveness and hydrophilic polyacrylic acid segments for water solubility. This segmentation allows each segment to perform its specialized function without compromising the other, resolving the contradiction between EOR effectiveness and solubility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention creates a composite copolymer material combining hydrophobic quaternized (meth)acrylamide units with hydrophilic (meth)acrylic acid units. This composite structure integrates the oil-interaction capabilities of hydrophobic groups with the water-solubilizing effects of carboxylic acid groups, simultaneously achieving both EOR effectiveness and adequate solubility.

Inventive Principle:
Principle #40Composite materials

2Reliability

If quaternized amine-functional monomers are used to improve EOR properties, then oil mobilization is enhanced, but viscosity and gel formation are compromised due to poor solubility

Engineering Contradiction:
Improveoil mobilizationVSAvoidviscosity and gel formation
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The polymer architecture segments hydrophobic quaternized amine units responsible for oil mobilization from hydrophilic polyacrylic acid units that provide viscosity and gel-forming capabilities through hydrogen bonding and chain entanglement. This segmentation ensures that poor solubility of quaternized monomers does not compromise the viscosity-enhancing functions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The composite copolymer combines the oil-mobilizing hydrophobic quaternized amine groups with the viscosity-providing hydrophilic carboxylic acid groups. The hydrophilic segments form hydrated networks that maintain solution viscosity and gel structure, compensating for the solubility deficiencies of the hydrophobic EOR-active segments.

Inventive Principle:
Principle #40Composite materials

3Reliability

If quaternized amine-functional monomers are used for EOR applications, then oil recovery is improved, but filtration properties deteriorate due to solubility issues

Engineering Contradiction:
Improveoil recoveryVSAvoidfiltration properties
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The polymer is divided into hydrophobic quaternized amine segments for oil recovery and hydrophilic polyacrylic acid segments that provide adequate water solubility. This segmentation ensures the polymer remains sufficiently soluble to pass through filtration systems while maintaining oil recovery effectiveness through the hydrophobic segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The composite copolymer structure integrates hydrophobic EOR-active quaternized amine groups with hydrophilic carboxylic acid groups that enhance water solubility. This composite nature allows the polymer to exhibit both oil-recovery enhancement and acceptable filtration properties by balancing hydrophobic and hydrophilic characteristics.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting copolymer exhibits improved solubility and EOR properties, enabling more efficient mineral oil recovery by forming a stable, thickening aqueous formulation that can be injected into oil deposits, enhancing oil mobilization and production.

Implementation Method 1

hydrophobically associating copolymers

Methodology Applied
Scientific EffectHydrophobic association: Hydrophobe

Data Source

PatentUS11649396B2Associative copolymers with hydrophobic quaternized (meth)acrylamide and (meth)acrylic acid derivatives
Publication Date: 2023.05.16 BASF SE
  • US11649396B2 patent drawing
  • US11649396B2 patent drawing
  • US11649396B2 patent drawing

AI summary

The present invention relates to a process for the preparation of a water-soluble copolymer comprising the step of reacting a monomer (a) of formula (I), wherein Q1, Q2, R1 to R7 and X have the meaning as indicated in the description and claims with at least one monoethylenically unsaturated, anionic monomer (b), preferably representing a monoethylenically unsaturated monomer comprising at least one carboxy, phosphonate or sulfonate group and salts thereof, preferably their ammonium salts or alkaline-earth metal salts or alkali metal salts; and at least one monoethylenically unsaturated, non-ionic monomer (c). The present invention further relates to a copolymer obtainable by said process and its use in enhanced oil recovery (EOR), a formulation comprising said copolymer and a method of oil production uses said formulation.