Quencher Molecule Design for EUV Resist LWR Reduction

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Solution Overview

Problem

Current chemically amplified resist compositions face challenges in achieving low acid diffusion and high contrast simultaneously, which is crucial for forming ultrafine patterns in EUV and EB lithography, as existing amine quenchers fail to effectively control acid diffusion and improve contrast.

Innovation Solution

Incorporating a compound with a nitro-substituted aromatic group, a heterocyclic amine structure, and an acid labile group-substituted carboxy group as a quencher in the resist composition, which synergizes to control acid diffusion and enhance dissolution contrast, thereby reducing line width roughness (LWR) and critical dimension uniformity (CDU).

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional amine quenchers are used in chemically amplified resist compositions, then dissolution contrast is improved, but acid diffusion control ability is insufficient

Engineering Contradiction:
Improvedissolution contrastVSAvoidacid diffusion
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent combines multiple functional groups within a single quencher molecule: nitro-substituted aromatic group (for acid diffusion control), heterocyclic amine structure (for acid neutralization), and acid labile group-substituted carboxy group (for dissolution contrast enhancement). This composite molecular structure simultaneously addresses both acid diffusion control and dissolution contrast improvement, resolving the technical contradiction between these two parameters.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical parameters of the quencher by introducing specific functional groups with defined properties. The nitro-substituted aromatic group provides electron-withdrawing capability to control acid diffusion, while the heterocyclic amine structure provides base strength for acid neutralization, and the acid labile group-substituted carboxy group provides dissolution contrast. By changing these chemical parameters, the quencher achieves both acid diffusion control and high dissolution contrast.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If acid diffusion is reduced to improve resolution, then contrast is improved, but sensitivity is reduced

Engineering Contradiction:
ImproveresolutionVSAvoidsensitivity
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent creates local quality differences within the resist composition by positioning the nitro-substituted aromatic group to control acid diffusion locally around the exposure site, while the heterocyclic amine structure provides localized acid neutralization. The acid labile group-substituted carboxy group provides localized dissolution contrast enhancement. This local quality approach allows acid diffusion control without sacrificing overall sensitivity, as the acid generation and neutralization occur in a localized manner that preserves pattern definition while maintaining exposure efficiency.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively reduces acid diffusion and improves contrast, leading to reduced LWR and enhanced CDU, particularly in positive resist compositions, while maintaining sensitivity and film thickness.

Implementation Method 1

Chemically amplified resist compositions comprising an acid generator capable of generating an acid upon exposure to light or EB

Methodology Applied
Scientific EffectPhotoacid generation: Photodissociation

Implementation Method 2

a high acid diffusion control ability due to the synergy of nitro group and heterocyclic amine structure

Methodology Applied
Scientific EffectAcid diffusion control: Diffusion

Implementation Method 3

an improvement in dissolution contrast as a result of deprotection of the acid labile group

Methodology Applied
Scientific EffectAcid-catalyzed deprotection: Hydrolysis

Data Source

PatentUS20230350296A1Chemically amplified resist composition and patterning process
Publication Date: 2023.11.02 SHIN ETSU CHEMICAL CO LTD
  • US20230350296A1 patent drawing
  • US20230350296A1 patent drawing
  • US20230350296A1 patent drawing

AI summary

A resist composition comprising a quencher and an acid generator is provided. The quencher is a compound having a nitro-substituted aromatic group, a heterocyclic amine structure, and an acid labile group-substituted carboxy group in its molecule. The resist composition has a high sensitivity and forms a pattern with improved LWR or CDU, independent of whether it is of positive or negative tone.