Quick-Assembly Mounting Hole for Versatile Swing Tool Heads
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Solution Overview
Problem
The existing electric tools lack a quick and efficient method for replacing tool heads with different functions, leading to wasted time, materials, and reduced labor productivity due to incompatible hole-type interfaces, making it difficult for users to find matching accessories.
Innovation Solution
A multifunctional quick assembly mounting hole for swing tools featuring an assembly bottom plate, bending transition segment, and tool head connecting plate with strategically arranged positioning bosses, clearance openings, and limiting holes, allowing for easy and secure attachment of various tool heads through a simple plugging and unplugging mechanism.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional detachable tool heads are used, then tool head replacement is possible, but the process is troublesome and time-consuming
Solution Approach 1:
The mounting hole is divided into multiple functional segments: a first assembly positioning boss for initial positioning, a second quick assembly positioning boss for rapid attachment, multiple positioning holes arranged in a flower-shaped matrix array for different tool head configurations, and clearance openings for alignment. This segmentation allows each component to perform its specific function efficiently, enabling quick tool head replacement while maintaining adaptability.
Solution Approach 2:
The mounting hole structure pre-arranges multiple positioning holes and clearance openings in specific patterns before tool head attachment. The first assembly positioning boss and second quick assembly positioning boss are pre-positioned to guide tool head alignment. This preliminary configuration eliminates the need for complex alignment procedures during tool head replacement, significantly reducing replacement time.
2Ease of manufacture
If different factories use different hole-type interface specifications, then each factory can optimize for its tools, but users face difficulty finding matching accessories
Solution Approach 1:
The mounting hole structure incorporates multiple positioning holes arranged in a flower-shaped matrix array, allowing a single mounting hole to accommodate various tool head types from different factories. The clearance openings and multiple bosses provide universal compatibility while maintaining the ability to optimize for specific tool configurations, thus achieving both universality and ease of manufacture.
3Reliability
If complex assembly mechanisms are used, then secure attachment is achieved, but the assembly process becomes complicated
Solution Approach 1:
The mounting hole structure uses self-aligning features where the first assembly positioning boss and second quick assembly positioning boss automatically guide tool head placement. The clearance openings and multiple positioning holes work together to self-correct minor misalignments, ensuring secure attachment without requiring complex adjustment procedures or specialized tools, thus maintaining both reliability and ease of operation.
Data Source
AI summary
The invention discloses a multifunctional quick assembly mounting hole for swing tools, comprising an assembly bottom plate, a bending transition segment, and a tool head connecting plate, wherein the bending transition segment is arranged between the assembly bottom plate and the tool head connecting plate; the bending transition segment is arranged obliquely, and the bending transition segment is in arc transition between the assembly bottom plate and the tool head connecting plate; the assembly bottom plate is provided with a first assembly positioning boss and a second quick assembly positioning boss. The invention relates to the technical field of electric tools, in particular to a multifunctional quick assembly mounting hole for swing tools with high practicability, simple structure, convenient carrying, quick assembly, wide application range, which is suitable for multiple machine connection modes.