Quick Connect Generator Cable With Integrated Breaker Switch
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Solution Overview
Problem
Existing generator systems face inefficiencies and safety hazards when powering multiple loads, as they require multiple extension cords and lack a standardized, quick connection method to main breaker panels, making it difficult to manage power distribution and grounding.
Innovation Solution
A quick connect generator cable with a breaker switch, neutral cable, and ground cable that allows for easy coupling to a main breaker panel, featuring a male connector for generators and protective seals, enabling selective power supply and grounding.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple extension cords are used to power various loads from a generator, then power distribution capability is improved, but safety hazards and device complexity increase
Solution Approach 1:
The patent combines multiple extension cord functions into a single cable assembly with an integrated breaker panel. The cable includes multiple conductors (hot, neutral, ground) that can simultaneously connect to multiple breakers, consolidating what would otherwise require multiple separate extension cords into one unified connection between the generator and the panel.
Solution Approach 2:
The cable assembly serves multiple functions: it provides power distribution through multiple breakers, includes built-in overcurrent protection via breakers, establishes proper grounding connections, and enables selective power control to different circuits. This multi-functional design replaces the need for multiple single-function extension cords.
2Adaptability or versatility
If multiple extension cords are used to connect generator to various loads, then power distribution capability is improved, but ease of operation deteriorates
Solution Approach 1:
The patent combines multiple extension cord functions into a single cable assembly with an integrated breaker panel. The cable includes multiple conductors (hot, neutral, ground) that can simultaneously connect to multiple breakers, consolidating what would otherwise require multiple separate extension cords into one unified connection between the generator and the panel.
3Reliability
If standard electrical connection methods are used without quick connect features, then connection reliability is improved, but connection speed and ease of installation deteriorates
Solution Approach 1:
The cable assembly comes pre-configured with all necessary conductors (hot, neutral, ground) already arranged and prepared for connection. The breakers are pre-installed in the panel, and the cable ends are prepared with appropriate connectors, allowing for rapid installation without requiring field preparation or complex wiring assembly during installation.
Solution Approach 2:
The cable assembly acts as an intermediary device that simplifies the connection between the generator and the electrical panel. It includes pre-configured breakers and conductors that mediate the power distribution, eliminating the need for direct complex wiring connections and providing a standardized interface for quick installation.
4Reliability
If generators are stored outside away from buildings for safety, then safety is improved, but accessibility to controls and cable management deteriorates
Solution Approach 1:
The cable assembly comes pre-configured with all necessary conductors (hot, neutral, ground) already arranged and prepared for connection. The breakers are pre-installed in the panel, and the cable ends are prepared with appropriate connectors, allowing for rapid installation without requiring field preparation or complex wiring assembly during installation.
Data Source
AI summary
A quick connect generator cable for coupling a generator to a main breaker panel for selectively supplying power to a plurality of circuit breakers in the panel for powering multiple loads found in residential or commercial buildings. The quick connect generator cable includes a power cable having a male connector for connection to a generator, and a switch housing for enclosing at least one breaker switch to selectively control power from the generator, a neutral and ground cable extending from the housing to electrically couple the generator to the main breaker panel, and power wires extending from the switch housing for powering the main breaker panel.