Quick-Connect Air Filtration Housing for Plenum Reconfiguration

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Solution Overview

Problem

Existing air filtration systems in clean rooms are not interchangeable, requiring reconstruction of the room and plenum when reconfiguration is needed, due to permanent positioning and obstacles within the plenum.

Innovation Solution

An air filtration system with a housing that is interchangeably positioned within the plenum, equipped with a fan and filter, and utilizing a flexible duct to channel filtered air, along with a quick connect mechanism that allows easy reconfiguration and placement around existing structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the air filtration system is permanently positioned within the plenum, then the system provides stable air filtration, but the system cannot be reconfigured or relocated without reconstructing the room and plenum

Engineering Contradiction:
Improvereconfigurability of air filtration systemVSAvoidcomplexity of reconfiguration process
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The air filtration system is divided into separable components: a housing unit containing the fan and filter members, and a flexible duct component. This segmentation allows the housing to be independently positioned and repositioned within the plenum without requiring reconstruction of the entire system or room infrastructure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a fixed, permanent installation to a dynamic, movable configuration. The housing can be interchangeably positioned at different locations within the plenum, and the flexible duct adapts its shape and position to connect the housing to supply vents, enabling reconfiguration without reconstruction.

Inventive Principle:
Principle #15Dynamics

2Strength

If existing structures within the plenum are present, then the plenum provides structural support, but these structures create obstacles for the duct system

Engineering Contradiction:
Improvestructural support of plenumVSAvoidease of duct installation
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The duct system uses a flexible duct made of flexible material that can bend and conform to the available space within the plenum. This flexibility allows the duct to navigate around existing structural obstacles while maintaining a sealed connection between the housing and supply vents, without requiring modification of the plenum structures.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If the ceiling grid is permanently installed, then the grid provides ventilation access, but the grid must be replaced or reconfigured to accommodate new vents

Engineering Contradiction:
Improveventilation access provided by ceiling gridVSAvoidflexibility of vent positioning
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system enables dynamic repositioning of the air filtration housing within the plenum to accommodate different vent locations in the ceiling grid. The flexible duct adapts its configuration to connect the housing to whichever supply vents are active, allowing the ceiling grid to be reconfigured without replacing the entire grid structure.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables flexible and interchangeable positioning of the air filtration system within the plenum, allowing for reconfiguration without reconstructing the room or plenum, and facilitates easy relocation of filtering elements to accommodate changes in the room layout.

Implementation Method 1

A fan is positioned within the housing and configured to draw contaminated air from the plenum

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

At least one filter member is positioned within the housing and configured to filter the contaminated air

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS8419837B2Air filtration system with quick connect
Publication Date: 2013.04.16 NORTEK AIR SOLUTIONS LLC
  • US8419837B2 patent drawing
  • US8419837B2 patent drawing
  • US8419837B2 patent drawing

AI summary

An air filtration system includes a housing that is interchangeably positioned within a plenum that is in fluid communication between the housing and a room. A fan is positioned within the housing and configured to draw contaminated air from the plenum. At least one filter member is positioned within the housing and configured to filter the contaminated air. A flexible duct is configured to channel filtered air from the housing to the room. The flexible duct is configured to enable the interchangeability of the housing.