Quick-Latch T-Bolt Clamp Structure for Stronger Slotted Loop Ends
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Solution Overview
Problem
Existing T-bolt clamps require additional components and manufacturing complexity to mitigate the weakness at the loop end, which is compromised due to the formation of a slotted opening for quick-latch functionality.
Innovation Solution
A T-bolt clamp design featuring a slotted opening with bearing loops and complementary protrusions/slots that constrain the bearing loops against separation during tightening, eliminating the need for separate inserts or thicker materials.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a slotted opening is formed in the loop end to permit quick-latch functionality, then the T-bolt can be disengaged without removing the nut, but the loop end becomes weakened due to omission of band material
Solution Approach 1:
The loop end is segmented into two bearing loops separated by the slotted opening, with the T-bolt head engaging both bearing loops to distribute loads and maintain structural integrity despite the removed material
Solution Approach 2:
The bearing loops are positioned at specific locations within the loop end to concentrate strength where needed, while the slotted opening is strategically placed to minimize material removal while still enabling quick-latch operation
2Strength
If inserts or thickened loop ends are used to strengthen the weakened loop end, then the loop end strength is improved, but additional components and manufacturing operations are required
Solution Approach 1:
The strengthening features (bearing loops) are merged directly into the loop end structure itself, eliminating the need for separate inserts or additional components. The slotted opening and bearing loops are integrated into a single piece of band material
Solution Approach 2:
The loop end structure serves multiple functions simultaneously: it provides the quick-latch opening for easy operation while also incorporating the bearing loops that strengthen the structure, making the component self-sufficient without additional parts
Data Source
AI summary
A T-bolt clamp includes a circumferentially extending band and a fastening assembly that employs a T-bolt to tighten the clamp by turning a nut to draw loop ends of the band toward each other. One of the loop ends includes a slotted opening that permits a head of the T-bolt to be inserted and removed without removing the nut from the T-bolt. The fastening assembly is configured to constrain first and second bearing loops of the slotted loop end against movement away from each other during tightening of the clamp. Protrusions on the head of the T-bolt can be used to perform the constraining function by engaging slots in the bearing loops.


