Quick Release Feed Guide for Terminal Applicator
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Solution Overview
Problem
The existing electrical terminal applicator systems require multiple dies and tool portions for different terminal sizes and types, leading to increased hardware costs and downtime for machine operators due to the need for frequent adjustments and replacements, which decreases efficiency and increases per-part costs.
Innovation Solution
An electrical terminal applicator system featuring a one-piece member with a stock guide portion and a tool receiving portion, connected to a die using a single fastener, allowing for horizontal positioning and adjustment, enabling the use of a single fastener for installation and removal of the tool assembly, thereby reducing the need for multiple components and simplifying the process.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple dies and tool portions are used for different terminal sizes and types, then adaptability is improved, but device complexity and hardware costs increase
Solution Approach 1:
The die is designed with a universal feed platen that can accommodate multiple terminal sizes and types through adjustment mechanisms rather than requiring separate dies for each terminal type. The feed platen includes adjustable components that can be repositioned to align with different terminal configurations, allowing a single die to perform multiple functions.
Solution Approach 2:
The feed platen incorporates dynamic adjustment capabilities with movable and repositionable components that allow operators to modify the alignment and positioning of terminals during operation. This dynamic system enables the same feed platen to adapt to different terminal types without requiring physical replacement of the entire die assembly.
2Adaptability or versatility
If multiple dies and tool portions are used for different terminal sizes and types, then adaptability is improved, but loss of time increases due to frequent adjustments and replacements
Solution Approach 1:
The feed platen is pre-configured with multiple adjustment positions and alignment features that allow operators to quickly switch between terminal types by simply repositioning components rather than performing extensive realignment procedures. Adjustment mechanisms are pre-set to common terminal configurations, reducing the time required for changes.
Solution Approach 2:
The dynamic adjustment mechanisms allow for rapid reconfiguration of the feed platen between different terminal types during production runs, eliminating the need to stop and replace entire die assemblies. Operators can make quick adjustments to accommodate different terminal sizes and types without significant downtime.
3Adaptability or versatility
If the entire die is replaced when changing terminal types, then adaptability is improved, but loss of time and device complexity increase
Solution Approach 1:
The die assembly is segmented into modular components, with the feed platen being a separate, independently adjustable module from the main die body. This segmentation allows the feed platen to be adjusted or replaced without affecting the rest of the die assembly, enabling quick changes between terminal types while maintaining the integrity of the overall die structure.
Solution Approach 2:
The feed platen is designed as a dynamic, reconfigurable component that can be adjusted in place rather than requiring complete die replacement. The modular design with quick-adjust mechanisms allows operators to reconfigure the feed platen for different terminal types during production, significantly reducing changeover time compared to replacing the entire die assembly.
Data Source
AI summary
An electrical terminal applicator system includes a die connected to a press. A one-piece member including a stock guide portion is homogeneously connected to a tool receiving portion. The one-piece member is releasably secured to the die using a first fastener. A male member extends from the one-piece member, and a female slot is created in the die slidably receiving the male member to permit the one-piece member to be horizontally positioned on the die prior to securing the one-piece member using the single fastener. A tool assembly having a tool mount block is movable to a desired position. The tool assembly is releasably secured to the tool receiving portion using a second fastener after positioning the tool assembly in the desired position.