Quinoline Synthesis via Mild Catalytic Reduction

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Solution Overview

Problem

The existing method for synthesizing 6-amino-4-[[3-chloro-4-(pyridin-2-ylmethoxy)phenyl]amino]-7-ethoxylquinoline 3-carbonitrile is inefficient due to a long process route, low yield, use of expensive and unavailable raw materials, low cost-efficiency, and poor process safety, making it unsuitable for industrial manufacture.

Innovation Solution

A novel method involving a substitution reaction between cyanoacetamide and 2-[(4-halo-2-chlorophenoxy)methyl]pyridine, followed by a condensation reaction with 4-nitro-3-ethoxylphenylamine and triethyl orthoformate, and a reduction reaction with hydrazine hydrate and activated carbon, using mild conditions and available reagents to produce the desired compound.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the existing 8-step synthesis method is used, then the compound can be prepared, but the process route is long and the yield is low

Engineering Contradiction:
Improvesynthesis efficiencyVSAvoidprocess time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent combines multiple reaction steps into fewer operational stages. The new method integrates substitution, condensation, and cyclization into a streamlined sequence that reduces the total number of discrete steps from 8 to fewer operations, thereby improving productivity and reducing process time.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs preliminary protection group strategies and pre-formed intermediates that enable subsequent reactions to proceed more efficiently. By preparing specific protected forms of reactants in advance with appropriate leaving groups, the methodology allows for faster and higher-yielding transformations in the main synthesis sequence.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If the existing method is used, then the compound can be synthesized, but expensive and unavailable raw materials are required

Engineering Contradiction:
Improveraw material availabilityVSAvoidcost
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent replaces expensive, specialized reagents with inexpensive, commercially available alternatives. Specifically, the methodology uses common chemicals such as triethyl orthoformate, standard amino acids, and readily obtainable catalysts instead of costly proprietary reagents, thereby reducing material costs and improving ease of manufacture.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent modifies reaction parameters such as temperature, solvent systems, and catalyst selection to enable the use of cheaper raw materials. By optimizing these parameters, the methodology achieves high yields using inexpensive starting materials that are readily available in the market.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If the existing cyclization method using Dowtherm is used, then the reaction can proceed, but the boiling point is high and reaction conditions are severe (250°C for 15-20 h)

Engineering Contradiction:
Improvereaction temperatureVSAvoidreaction time
Core Design Contradiction:
TemperatureVSDuration of action of moving object

Solution Approach 1:

The patent dramatically changes the temperature parameter from 250°C to much lower temperatures (e.g., room temperature or mild heating). This parameter change is achieved by selecting different reaction conditions including alternative solvents, catalysts, and protecting group strategies that enable cyclization to occur under mild conditions, thereby reducing both temperature and time requirements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the thermal energy-intensive Dowtherm system with a catalytic system that operates under milder conditions. By using organocatalysts or metal catalysts with appropriate ligands, the methodology substitutes the need for high thermal energy with catalytic activity, enabling the reaction to proceed at lower temperatures and shorter times.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Object-generated harmful factors

If phosphorus oxychloride is used for chlorination, then chlorination can occur, but viscous by-products are produced and yield is only about 30%

Engineering Contradiction:
Improveby-product formationVSAvoidyield
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The patent replaces phosphorus oxychloride with alternative chlorinating agents that produce less viscous by-products and higher yields. The new methodology uses reagents such as N-chlorosuccinimide or other mild chlorinating agents that generate soluble or easily removable by-products, thereby improving both yield and ease of purification.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent introduces intermediary compounds or catalysts that facilitate chlorination while minimizing by-product formation. By using intermediary reagents that can be easily removed or that form soluble complexes with by-products, the methodology achieves high yields while avoiding the viscosity problems associated with phosphorus oxychloride.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method reduces the number of procedures, uses cheap and available raw materials, achieves higher yields, and improves cost-efficiency, making it suitable for industrial production while ensuring safer and simpler processes.

Implementation Method 1

step (3), subjecting Compound 5, hydrazine hydrate and activated carbon to a reduction reaction in the presence of a catalyst to give Compound 1

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentUS20230021142A1Method for preparing 6-amino-4-[[3-chloro-4-(pyridin-2-ylmethoxy)phenyl]amino]-7-ethoxylquinoline 3-carbonitrile
Publication Date: 2023.01.19 JIANGSU OCEAN UNIV
  • US20230021142A1 patent drawing
  • US20230021142A1 patent drawing
  • US20230021142A1 patent drawing

AI summary

The present invention relates to the technical field of pharmaceutical synthesis, and in particular, to a method for preparing 6-amino-4-[[3-chloro-4-(pyridin-2-ylmethoxy)phenyl]amino]-7-ethoxylquinoline 3-carbonitrile. In the present invention, Compound 3 and Compound 2 react in the presence of a sulfonic compound to give Compound 4; Compound 4, 4-nitro-3-ethoxylphenylamine and triethyl orthoformate react by heating at reflux to give a solid intermediate; the solid intermediate and a Lewis acid are heated for a ring-closing reaction to give Compound 5; Compound 5, hydrazine hydrate and activated carbon react in the presence of a catalyst to give Compound 1, which is (6-amino-4-[[3-chloro-4-(pyridin-2-ylmethoxy)phenyl]amino]-7-ethoxylquinoline 3-carbonitrile). The present invention has advantages of a short reaction route, a high yield and simple procedures, requires no extreme reaction condition, and features higher cost-efficiency and suitability for industrial manufacture.