R-1233 Refrigerants for Negative-Pressure Liquid Chillers

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Solution Overview

Problem

There is a growing need for environmentally sustainable refrigerants with lower ozone depleting and global warming potentials to replace chlorofluorocarbons (CFCs) and hydrochlorofluorocarbons (HCFCs) in liquid chiller systems, particularly in negative-pressure systems, as current alternatives like hydrofluorocarbons (HFCs) still possess high global warming potentials.

Innovation Solution

The use of chloro-trifluoropropenes, specifically 1-chloro-3,3,3-trifluoropropene and 2-chloro-3,3,3-trifluoropropene, as refrigerants in liquid chiller systems, which are compatible with current chiller lubricants and maintain operating conditions comparable to existing refrigerants, allowing for their use in new or retrofitted systems without the need for additional surfactants or solubilizing agents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If hydrofluorocarbons (HFCs) are used as refrigerants to replace CFCs and HCFCs, then ozone depletion is reduced, but global warming potential remains high

Engineering Contradiction:
Improveozone depletionVSAvoidglobal warming potential
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the refrigerant by using chloro-trifluoropropenes (HCFOs) with specific molecular structures that have both zero ozone depletion potential and low global warming potential, fundamentally altering the refrigerant's environmental profile

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite refrigerant formulations containing mixtures of chloro-trifluoropropenes with other compatible refrigerants or lubricants to achieve both environmental sustainability and optimal system performance

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If new refrigerants are introduced to replace existing ones, then environmental sustainability is improved, but system compatibility and operating conditions may deteriorate

Engineering Contradiction:
Improveenvironmental sustainabilityVSAvoidsystem compatibility
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The chloro-trifluoropropene refrigerants are specifically selected and formulated to match the thermodynamic and physical parameters of existing refrigerants like R-11 and R-123, ensuring compatible operating pressures, temperatures, and system performance without requiring hardware modifications

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses compatible lubricants as intermediaries to facilitate the transition to new refrigerants, ensuring proper refrigerant-lubricant miscibility and system compatibility while maintaining environmental benefits

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If refrigerant leak rates are reduced to improve environmental performance, then global warming impact is reduced, but system efficiency may be affected

Engineering Contradiction:
Improveglobal warming impactVSAvoidsystem efficiency
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The chloro-trifluoropropene refrigerants are formulated with optimized molecular weights and thermodynamic properties that maintain high system efficiency and cooling capacity while their chemical stability reduces leak rates and extends service life

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Chloro-trifluoropropenes provide high efficiency and capacity, offering a more environmentally friendly alternative with lower global warming potential, matching the performance of current refrigerants while reducing leak rates and maintaining compressor performance in negative-pressure systems.

Implementation Method 1

Chillers are refrigeration machines that cool water, other heat transfer fluids, or process fluids by a vapor-compression (modified reverse-Rankine), absorption, or other thermodynamic cycle

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

The refrigerant vaporizes and is drawn into the compressor, which increases the pressure and temperature of the gas

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

The condenser cooling medium is warmed in the process. The condensed liquid refrigerant then flows back to the evaporator

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

Chillers are refrigeration machines that cool water, other heat transfer fluids, or process fluids

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS9222705B2Use of R-1233 in liquid chillers
Publication Date: 2015.12.29 ARKEMA INC
  • US9222705B2 patent drawing
  • US9222705B2 patent drawing
  • US9222705B2 patent drawing

AI summary

This invention relates to the use of chloro-trifluoropropenes as refrigerants in negative-pressure liquid chillers and methods of replacing an existing refrigerant in a chiller with chloro-trifluoropropenes. The chloro-trifluoropropenes, particularly 1-chloro-3,3,3-trifluoropropene, have high efficiency and unexpectedly high capacity in liquid chiller applications and are useful as more environmentally sustainable refrigerants for such applications, including the replacement of R-123 and R-11.